Modified ZIF-8 Adsorbent for Selective Azo Dye Removal

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Solution Overview

Problem

Existing adsorbents for removing anionic dyes from textile wastewater face challenges such as high cost, limited scalability, and poor selectivity, necessitating the development of a cost-effective and efficient method for dye removal.

Innovation Solution

A zeolitic imidazolate framework-8 (ZIF-8) modified with MnCuAl layered triple hydroxide (LTH) or layered triple oxide (LTO) is used as an adsorbent, with specific surface areas and pore volumes optimized for high adsorption capacity, followed by regeneration using aqueous liquids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional adsorbents (activated carbon, clay, silica gel, peat, graphene oxide, agricultural waste, fly ash) are used for dye removal, then the method is cost-effective and easy to operate, but the adsorbents exhibit poor selectivity and challenges in large-scale application

Engineering Contradiction:
Improveease of operationVSAvoidselectivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs composite materials by combining ZIF-8 (a metal-organic framework) with MnCuAl layered triple hydroxide or oxide. This composite structure integrates the high porosity and surface area of ZIF-8 with the selective adsorption properties of the metal hydroxide/oxide layers, achieving both high selectivity for anionic dyes and maintained ease of operation. The composite nature allows tailoring of surface properties while preserving the structural advantages of ZIF-8.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes the porous structure of ZIF-8 as the core adsorbent material. The inherent porosity of ZIF-8 provides high surface area and accessible active sites for dye adsorption. By modifying this porous structure with MnCuAl layers, the patent maintains the beneficial pore architecture while enhancing selectivity through the modified surface properties, thus resolving the contradiction between ease of operation and selectivity.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If high adsorption capacity is achieved through optimized surface area and pore volume, then the adsorbent can remove more dye, but the complexity of synthesizing modified ZIF-8 increases

Engineering Contradiction:
Improveadsorption capacityVSAvoidsynthesis complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by first synthesizing ZIF-8 with optimized surface area and pore volume characteristics before proceeding to the modification step. This sequential approach allows the core porous structure to be established first, ensuring high adsorption capacity potential, and then the MnCuAl layers are added to enhance selectivity. This preliminary optimization of the base structure simplifies the overall synthesis complexity while maintaining high adsorption capacity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The synthesis process is segmented into distinct steps: first synthesizing ZIF-8 with controlled porosity and surface area, then separately preparing MnCuAl layered hydroxide/oxide, and finally combining them. This segmentation of the synthesis process allows each component to be optimized independently, managing the overall complexity while achieving the desired high adsorption capacity through the combined structure.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the adsorbent is regenerated using aqueous liquids, then the adsorbent can be reused with at least 70% dye removal rate, but the number of regeneration steps increases

Engineering Contradiction:
ImprovereusabilityVSAvoidregeneration process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements the discarding and recovering principle through the regeneration process. After the adsorbent captures dyes from wastewater, it is regenerated by washing with aqueous liquids that desorb the accumulated dyes. This allows the adsorbent to be recovered and reused multiple times while maintaining at least 70% dye removal efficiency. The aqueous washing steps facilitate the recovery of the adsorbent in a manageable manner, balancing reusability with process complexity.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified ZIF-8 adsorbents demonstrate adsorption capacities of 50 to 700 mg/g for anionic azo dyes and achieve a dye removal rate of at least 70% after regeneration, effectively treating textile wastewater.

Implementation Method 1

contacting a contaminated aqueous composition containing one or more anionic azo dyes with an adsorbent to adsorb the one or more anionic azo dyes on surfaces and pores of the adsorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250340460A1Metal oxide modified zeolitic imidazolate framework-8 for water treatment
Publication Date: 2025.11.06 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US20250340460A1 patent drawing
  • US20250340460A1 patent drawing
  • US20250340460A1 patent drawing

AI summary

A water treatment method includes contacting a contaminated aqueous composition containing one or more anionic azo dyes with an adsorbent to adsorb the one or more anionic azo dyes on surfaces and pores of the adsorbent and form a purified aqueous composition. The adsorbent is at least one of a zeolitic imidazolate framework-8 modified MnCuAl layered triple hydroxide (ZIF-8@MnCuAl-LTH), a MnCuAl layered triple hydroxide modified zeolitic imidazolate framework-8 (MnCuAl-LTH@ZIF-8), and a MnCuAl layered triple oxide modified zeolitic imidazolate framework-8 (MnCuAl-LTO@ZIF-8). The adsorbent has an adsorption capacity in a range of 50 to 700 milligrams the one or more anionic azo dyes per gram of the adsorbent (mg/g) in the contaminated aqueous composition having a pH of 4 to 12.