Modular Adapter Assembly for Flexible Cable Connection

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Solution Overview

Problem

Conventional signal transmission between cable connectors relies on external circuit boards and soldered adapters, limiting flexibility and increasing the risk of damaging connectors during repeated insertions.

Innovation Solution

A signal transferring device comprising detachable adapter assemblies with conductive terminals and insulating bodies, allowing for secure electrical connections and easy separation of cable connectors without soldering, enabling flexible mounting and reducing connector wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional adapters are soldered on external circuit boards, then electrical connection is achieved, but flexibility and adaptability are limited

Engineering Contradiction:
Improveadapter flexibilityVSAvoidcircuit board assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter is divided into separate functional modules: a mounting portion for attaching to the circuit board and a connecting portion for cable connector connection. This segmentation allows the adapter to be mounted flexibly without requiring complex circuit board assemblies, thereby improving adaptability while reducing device complexity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If cable connectors are repeatedly inserted and connected, then signal transmission is achieved, but connector damage risk increases

Engineering Contradiction:
Improveconnection repeatabilityVSAvoidconnector durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The adapter serves as an intermediary component between the circuit board and cable connectors. By providing a dedicated mounting portion and connecting portion, the adapter protects the cable connectors from direct stress during repeated insertions and connections, thereby maintaining reliability while enabling high connection repeatability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If adapters are soldered on circuit boards, then stable electrical connection is achieved, but production cost and complexity increase

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The electrical connection function is extracted from the circuit board assembly and integrated into the adapter itself through conductive terminals. This allows the adapter to be manufactured separately using cost-effective methods while maintaining stable electrical connections, thereby improving ease of manufacture without sacrificing reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If conventional adapter design is used, then basic signal transmission is achieved, but development flexibility is restricted

Engineering Contradiction:
Improvedevelopment flexibilityVSAvoidadapter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter employs a dynamic design where the mounting portion and connecting portion can be independently configured and adjusted. This dynamic structure allows for easy modification and adaptation to different applications without increasing overall device complexity, thereby enhancing development flexibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10361499B2Signal transferring device and adapter assembly
Publication Date: 2019.07.23 CHIEF LAND ELECTRONICS CO LTD
  • US10361499B2 patent drawing
  • US10361499B2 patent drawing
  • US10361499B2 patent drawing

AI summary

An adapter assembly includes a plurality of adapters arranged in one row. Each adapter has two electrical connection interfaces respectively arranged on two opposite sides thereof. Each adapter includes an insulating body and a plurality of conductive terminals. The insulating body includes an internal connecting portion and an external connecting portion respectively arranged on two opposite sides thereof. The conductive terminals are arranged in the internal connecting portion and the external connecting portion to respectively form the two electrical connection interfaces. One of the two electrical connection interfaces located at the internal connecting portion is electrically connected to the other electrical connection interface located at the external connecting portion. The internal connecting portions of the adapters are connected to each other to form a one-piece structure, and each external connecting portion and the corresponding electrical connection interface are configured for accommodating and electrically connecting to a cable connector.