Modular adjustable bed system facilitating assembly in a manual, partially-electric, or fully-electric configuration
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Solution Overview
Problem
Existing adjustable bed systems lack flexibility in configuration, requiring complex assembly or specialized manufacturing for different settings, and often necessitate tools for actuator assembly and disassembly.
Innovation Solution
A modular adjustable bed system that allows for manual, partially-electric, or fully-electric configuration, featuring a fixed frame assembly, movable sections, linkage assemblies, and interchangeable actuators, enabling customization without complex assembly or specialized tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If adjustable bed systems are designed for different configurations (manual, partially-electric, fully-electric), then customization for particular purposes is enabled, but assembly complexity and manufacturing specialization increase
Solution Approach 1:
The bed system is divided into modular components including frame assemblies, linkage assemblies, and interchangeable actuator assemblies. Each module can be independently assembled and configured, allowing the system to adapt to different settings (manual, partially-electric, fully-electric) without requiring complete redesign or complex specialized assembly procedures for each configuration.
Solution Approach 2:
The patent employs universal mounting interfaces and standardized connection mechanisms that allow the same base structure to accommodate multiple types of actuators (manual cranks, electric motors, or combinations). This multi-functional design enables a single platform to serve multiple configurations, reducing assembly complexity while maintaining versatility.
2Ease of operation
If actuators are designed for easy assembly and disassembly, then ease of customization is improved, but specialized tools may be required
Solution Approach 1:
The actuator assemblies incorporate self-aligning mounting features and snap-fit or toolless fastening mechanisms that enable users to assemble and disassemble actuators without requiring specialized tools. The design includes integrated mounting brackets and standardized connection points that guide proper alignment and secure attachment through simple hand-operated fasteners.
Data Source
AI summary
A bed system includes a fixed frame, a movable frame, and first and second end boards disposed at the head and foot ends of the fixed frame, respectively. The system may be assembled and/or configured such that: a first electric or manual actuator is coupled between the fixed frame assembly and a first linkage assembly of the movable frame assembly for powered or manual movement of a first movable section of the movable frame assembly; a second electric or manual actuator is coupled between the fixed frame assembly and a second linkage assembly for powered or manual movement of a second movable section of the movable frame assembly; and/or a third electric or manual actuator is coupled between the first and second end boards for powered or manual height adjustment of the head and foot ends of the fixed frame assembly.