Modular Illumination and Aiming Assembly with Orientation-Flexible Mounting

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Solution Overview

Problem

Existing weapon-mounted illumination and aiming systems lack intuitive and ergonomic controls, are cumbersome in size and shape, and do not provide sufficient customization or mounting options, making it difficult for users to rapidly adjust settings in response to target position and environmental conditions without altering their firing grip.

Innovation Solution

A modular, customizable, and ergonomic illumination and aiming apparatus with interchangeable components, including optical, power, and mounting units, allowing quick adjustments through magnetic switches and Hall-effect sensors, and providing a robust optical assembly with seals to protect components from environmental degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If prior art illumination and aiming systems are made adjustable to different distance and illumination settings, then the adaptability to different engagement scenarios is improved, but the device complexity and control intuitiveness worsen, making it difficult for users to rapidly adjust settings

Engineering Contradiction:
Improveadaptability to different engagement scenariosVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The apparatus is divided into multiple independent modules including a housing module, optical module, power module, and mounting module. Each module can be independently configured and adjusted, allowing users to customize settings without overwhelming complexity. The segmentation enables modular adjustment of illumination intensity, aiming laser power, and mounting orientation separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The apparatus incorporates dynamically adjustable settings that can be changed in real-time during operation. Users can rapidly switch between different illumination intensities, aiming modes, and mounting orientations through intuitive controls that provide immediate feedback, enabling adaptation to changing engagement scenarios without complex reconfiguration procedures.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If prior art systems are made adjustable with multiple settings, then the versatility for different situations is improved, but the ease of operation worsens as users must spend unnecessary time adjusting and changing settings

Engineering Contradiction:
Improveversatility for different situationsVSAvoidease of rapid adjustment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The apparatus provides pre-configured setting profiles for common engagement scenarios (e.g., close-quarters combat, distance engagement, nighttime operations). Users can quickly switch between these pre-programmed profiles without manually adjusting each parameter, significantly reducing adjustment time while maintaining versatility for different situations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates sensors and environmental detectors that automatically adjust illumination intensity and aiming laser parameters based on detected conditions (e.g., ambient light levels, distance to target). This self-adjusting capability reduces the need for manual intervention while maintaining optimal settings for varying situations.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If prior art illumination and aiming apparatuses are made larger to include more features and adjustment mechanisms, then the functionality and customization options are improved, but the device size and shape worsen, altering the characteristics of the user's weapon

Engineering Contradiction:
Improvefunctionality and customization optionsVSAvoidapparatus size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The apparatus employs a nested modular architecture where smaller functional modules (optical components, electronics, power supply) are integrated within each other in a space-efficient manner. The mounting module nests within the housing module, which in turn nests the optical module, maximizing functionality while minimizing overall volume and maintaining weapon characteristics.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of manufacture

If prior art systems lack modular components, then the manufacturing simplicity is maintained, but the adaptability to user's specific mission and environmental requirements worsens

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to mission requirements
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The mounting module is designed with universal mounting capabilities that can interface with multiple weapon platforms and mounting orientations (vertical, horizontal, angled). The standardized mounting interface maintains manufacturing simplicity while enabling the apparatus to be adapted to various mission requirements and weapon systems without custom manufacturing for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and intuitive adjustment of illumination and aiming functions, maintaining accuracy and repeatability while ensuring ergonomic compatibility with various mounting orientations and environmental conditions.

Implementation Method 1

A magnetic switch may be provided in the lens cap of the optical head module to allow a user to change between visible radiation mode, invisible radiation mode, and off-state mode

Methodology Applied
Scientific EffectMagnetic switch detection: Magnetism

Implementation Method 2

A magnetic switch may be provided in the lens cap of the optical head module to allow a user to change between visible radiation mode, invisible radiation mode, and off-state mode

Methodology Applied
Scientific EffectHall-effect detection: Hall Effect

Data Source

PatentUS12385721B2Modular illumination and aiming apparatus with mounting module having different mounting orientations
Publication Date: 2025.08.12 MEYERS BE & CO INC
  • US12385721B2 patent drawing
  • US12385721B2 patent drawing
  • US12385721B2 patent drawing

AI summary

A modular illumination and aiming apparatus, an example of which includes an optical head module, mounting module, and an end cap module. The modular illumination and aiming apparatus is configured to be quickly and intuitively adjusted by a user in response to changing target and environmental conditions. The modular illumination and aiming apparatus is configured to be ergonomically supportive such that a user may maintain a consistent firing grip while activating the illumination and aiming functions. The optical head module is configured to allow the user to change radiation types by adjusting an end cap. The alignment mechanism in the optical head module for the radiation source and optics is configured to provide a robust and zero-play optical mount in order to resist recoil and general physical shock.