Modular Air Cargo Containers With Pressurized Spine Assembly

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Solution Overview

Problem

Conventional intermodal cargo systems are not compatible with aircraft, limiting the participation of air cargo in international commerce due to size and weight restrictions, and are inefficient for rapid global shipping demands.

Innovation Solution

A cargo transport system comprising a spine assembly, container assembly, and outer fairing, where the container assembly is pressurized and secured to the spine assembly with fittings, allowing for flexible configuration and pressurization to withstand loads, enabling efficient air cargo transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If conventional intermodal containers are used for air cargo, then weight restrictions are imposed, but cargo volume and efficiency are reduced

Engineering Contradiction:
Improvecargo weightVSAvoidcargo efficiency
Core Design Contradiction:
Weight of moving objectVSProductivity

Solution Approach 1:

The cargo transport system is divided into modular containers that can be independently configured and combined. Each container is designed with standardized fittings and structural elements that allow flexible assembly, enabling optimization of weight versus volume based on specific cargo requirements while maintaining intermodal compatibility across air, sea, and land transport.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If aircraft are designed as passenger aircraft first, then cylindrical fuselages are created, but large access ports for intermodal containers are limited

Engineering Contradiction:
Improveintermodal compatibilityVSAvoidfuselage shape
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The container system is designed with universal fittings and standardized dimensions that enable the same container to be transported across multiple modes (air, sea, land). The container's standardized interface allows it to adapt to different aircraft types and transport modes without requiring aircraft-specific container designs, achieving multi-functionality despite the cylindrical fuselage constraint.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If intermodal container systems are standardized, then interchangeability is improved, but size restrictions limit flexibility for various cargo types

Engineering Contradiction:
ImproveinterchangeabilityVSAvoidcargo flexibility
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system uses segmented modular containers with standardized interfaces. Containers can be individually selected and combined based on cargo dimensions and requirements, allowing flexible configuration while maintaining standardized fittings for interchangeability across transport modes. This segmentation enables both standardization and customization simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The container system incorporates multi-dimensional configuration options where containers can be arranged in various orientations and combinations (stacked, side-by-side, nested) while maintaining standardized external dimensions and fittings. This allows the same standardized container to accommodate different cargo types by changing its spatial arrangement rather than requiring different container sizes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If truck is the basic unit for transporting goods, then design limitations are imposed, but intermodal container compatibility is achieved

Engineering Contradiction:
Improveintermodal compatibilityVSAvoidtransport system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The container system employs universal standardized fittings and dimensions that enable the same container to be transported by truck, ship, train, and aircraft without requiring different container types. This universality reduces overall system complexity by eliminating the need for mode-specific container adaptations, despite the multi-modal transport requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient air cargo transport by allowing modular and pressurized container configurations that can accommodate various payloads, improving interchangeability and maximizing cargo efficiency across different transport modes.

Implementation Method 1

The container assembly is enclosed within a pressurization space for pressurizing the container assembly

Methodology Applied
Scientific EffectPressurization: Pressurisation

Data Source

PatentUS11891237B2Modular container transport systems
Publication Date: 2024.02.06 BIOSPHERE AEROSPACE LLC
  • US11891237B2 patent drawing
  • US11891237B2 patent drawing
  • US11891237B2 patent drawing

AI summary

Disclosed are apparatus, systems, and methods, including a cargo transport system comprising a spine assembly, a container assembly, and an outer fairing. The spine assembly comprises a rigid spine and a plurality of mounts arranged on the rigid spine in a plurality of mount rows. The container assembly comprises a plurality of containers secured to the spine assembly using at least a subset of the plurality of mounts. The outer fairing at least partially encloses the container assembly. Each container of the plurality of containers comprises a plurality of fittings for securing the container to the spine assembly and/or another container of the container assembly. The container assembly is enclosed within a pressurization space for pressurizing the container assembly.