Modular Air Grill Assembly for Rapid Area Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing air conditioning systems in recreational vehicles and marine structures are designed to cool entire spaces equally, making it difficult to rapidly cool specific areas, which is not efficiently addressed due to weight and size limitations of larger cooling units.

Innovation Solution

A modular air grill assembly with interchangeable components that can be positioned on the ceiling to direct airflow, allowing for quick cooling of specific areas or even distribution throughout the vehicle, featuring a ceiling template, modular air grill, and adjustable louvers, along with optional features like Bluetooth communication and insect repellent materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If an air conditioning unit capable of quickly cooling the entire interior is provided, then rapid cooling of specific areas is achieved, but weight and size limitations are exceeded

Engineering Contradiction:
Improvecooling speedVSAvoidweight of cooling unit
Core Design Contradiction:
SpeedVSWeight of moving object

Solution Approach 1:

The air conditioning system is segmented into a roof-mounted unit and multiple interchangeable ceiling registers (quick cool register, equal cool register, blank). By segmenting the airflow control function into modular registers, the system can direct conditioned air to specific areas without requiring a larger roof-mounted unit, thus maintaining rapid cooling capability while respecting weight and size constraints of the main AC unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements local quality by providing different register types for different cooling needs. The quick cool register with adjustable louvers directs air to specific areas for rapid cooling, while the equal cool register distributes air evenly throughout the vehicle. This localized control allows the same roof-mounted AC unit to adapt to different cooling scenarios without changing the unit itself.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If existing air conditioning systems are used, then equal cooling throughout the vehicle is provided, but rapid cooling of specific areas is not achieved

Engineering Contradiction:
Improvecooling distribution flexibilityVSAvoidcooling speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The system introduces dynamics through interchangeable registers and adjustable louvers that allow users to change airflow patterns in real-time. The quick cool register features adjustable louvers that can be positioned at different angles to direct air to specific areas, enabling dynamic adaptation to changing cooling needs without replacing the entire AC system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The universal mounting template and standardized register design allow the same roof-mounted AC unit to serve multiple functions: rapid cooling of specific areas, equal cooling throughout the vehicle, and adjustable airflow distribution. The interchangeable registers provide multi-functionality, allowing a single AC unit to adapt to different cooling scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Speed

If modular registers with adjustable louvers are used, then rapid cooling of specific areas is enabled, but device complexity increases

Engineering Contradiction:
Improvecooling speedVSAvoidregister assembly complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The complexity is segmented into modular components: a universal mounting template, interchangeable registers, and adjustable louvers. Each component is independently simple, but together they provide complex functionality. The segmentation allows users to only handle simple individual components during installation and maintenance, while the system as a whole achieves rapid localized cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The universal mounting template provides equipotentiality by creating a standardized interface that simplifies installation. All registers mount to the same template using the same fastening mechanism, reducing installation complexity despite the variety of register types available. This standardized interface makes the system as simple as possible at the installation level.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid cooling of specific areas while maintaining the ability to provide equal cooling throughout the vehicle, improving user comfort and efficiency without the need for larger, heavier cooling units.

Implementation Method 1

a first opening in fluid communication with a supply of the air conditioning unit and a second opening in fluid communication with a return of the air conditioning unit

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS9975405B2Modular air grill assembly
Publication Date: 2018.05.22 DOMETIC APPLIANCES
  • US9975405B2 patent drawing
  • US9975405B2 patent drawing
  • US9975405B2 patent drawing

AI summary

A modular air grill is taught having a removable return register and a removable supply register. The supply register may be replaced with a blank when adequate cooling or rapid cooling has occurred and the cooling through the ducts is desired rather than immediately adjacent to an air conditioning unit.