Modular Air Source Heat Pump with Quick-Connect Scalability

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Solution Overview

Problem

Current air source heat pump systems are limited to smaller applications and lack the scalability to efficiently handle larger spaces, necessitating a modular solution that can adapt to changing space sizes and conditions.

Innovation Solution

A modular air source heat pump system with quick connectors, sensors, and a control system that allows for real-time connection and disconnection of components, enabling adaptive operation and efficient monitoring and control of heat transfer fluid charge based on environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional air source heat pump systems are used, then they can provide heating and cooling for small spaces, but they cannot scale to efficiently handle larger spaces

Engineering Contradiction:
ImprovescalabilityVSAvoidheating and cooling capacity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The heat pump system is divided into multiple modular units that can be independently connected or disconnected. Each module contains essential components (compressor, heat exchangers, expansion devices) and can function semi-independently, allowing the system to scale from small to large applications by adding or removing modules through quick-connect interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates dynamic configuration capabilities where modules can be connected or disconnected in real-time based on heating or cooling demands. The quick-connect interfaces enable rapid reconfiguration of system capacity, allowing the heat pump to adapt its productivity to match varying space requirements.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If modular components are added to enable resizing and relocation, then adaptability improves, but system complexity increases

Engineering Contradiction:
Improveresizing capabilityVSAvoidnumber of connectors and components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The quick-connect interfaces are designed as universal connectors that handle multiple functions: refrigerant line connections, electrical connections, and control signal connections. This multi-functionality reduces the number of separate connection points needed, simplifying the overall system despite its modular nature.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple connection functions (refrigerant flow, electrical power, control signals) are merged into integrated connector assemblies. This combining of functions reduces the number of discrete components and connection points, making the modular system easier to install and reconfigure.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If quick connectors are used for real-time connection and disconnection, then ease of operation improves, but reliability may deteriorate due to potential connection issues

Engineering Contradiction:
Improvecomponent connectivityVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The quick-connect interfaces incorporate built-in sealing mechanisms and alignment features that prevent leakage and misconnection before problems occur. The connectors are designed with self-sealing elements that maintain system integrity during connection and disconnection operations, preventing refrigerant leaks and maintaining pressure integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The control system monitors connection status through sensors that detect whether modules are properly connected. This feedback mechanism alerts operators to improper connections or disconnections, allowing immediate correction to maintain system reliability while preserving the ease of reconfiguration.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system enhances serviceability, reliability, and adaptability, allowing for efficient resizing, relocation, and maintenance of components, thereby addressing the scalability limitations of traditional heat pump systems.

Implementation Method 1

The two or more external system components are an external heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

absorb external heat and release the heat to internal areas

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

Heat pumps can absorb external heat and release the heat to internal areas

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The one or more internal system components are an internal heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

absorb external heat and release the heat to internal areas

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 6

Heat pumps can absorb external heat and release the heat to internal areas

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 7

The plurality of external sensors located in the external of the structure to monitor an external environment. The plurality of internal sensors located in the internal of the structure to monitor an internal environment

Methodology Applied
Scientific EffectSensor detection:

Data Source

PatentUS20240318852A1Modular, Extensible, Smart, Sustainable Air Source Heat Pump
Publication Date: 2024.09.26 VENAERA INC
  • US20240318852A1 patent drawing
  • US20240318852A1 patent drawing
  • US20240318852A1 patent drawing

AI summary

The present teachings provide a modular air source heat pump system (ASHP system) with a plurality of connectors, a plurality of system components, a plurality of sensors, and a control system. The plurality of connectors are quick connectors. a plurality of system components that are individually connected together by one or more of the plurality of connectors so that the plurality of system components are connectable and/or disconnectable from the ASHP system. The plurality of sensors in communication with one or more of the plurality of system components. The control system in communication with the plurality of sensors, the control system being configured to analyze data provided by the plurality of sensors and to control the ASHP system.