Modular Aircraft Lifting Bag with Elastic Cushion Connections

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Solution Overview

Problem

Existing aircraft lifting bags require intensive physical effort and are time-consuming to set up, especially in emergency situations, as they rely on rigid mechanical structures which are costly and difficult to handle.

Innovation Solution

A modular aircraft lifting bag design featuring a base structure composed of interconnected cushion groups connected by 3-point safety belts, allowing for quick assembly and disassembly, and utilizing spacer thread fabric for stability and even height when inflated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If rigid mechanical structures (plates, pallets) are used as base structure, then structural stability is improved, but ease of operation deteriorates due to time-consuming assembly and considerable physical effort

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of assembly
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent replaces rigid mechanical structures with a modular base structure made of flexible cushion groups that can be quickly connected and disconnected. The cushions are held together by elastic elements (bungee cords) instead of rigid mechanical fasteners, enabling rapid deployment without considerable physical effort while maintaining sufficient stability for aircraft rescue operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The base structure is divided into multiple individual cushion groups that can be independently handled, transported, and assembled. Each cushion group consists of several cushions connected by elastic elements, creating modular units that are easy to maneuver and可以快速 assemble at the accident site, directly addressing the ease of operation requirement.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If rigid mechanical structures are used as base structure, then structural stability is improved, but loss of time increases due to time-consuming construction

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The cushion groups are pre-assembled with elastic elements attached to their frames before deployment. This preliminary preparation allows the base structure to be rapidly deployed at the accident site without time-consuming on-site assembly, significantly reducing loss of time while maintaining structural stability through the pre-configured elastic connections.

Inventive Principle:
Principle #10Preliminary action

3Strength

If rigid mechanical structures are used as base structure, then load-bearing capacity is improved, but weight increases making handling difficult

Engineering Contradiction:
Improveload-bearing capacityVSAvoidweight of base structure
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent employs flexible cushion groups with fabric or synthetic material envelopes instead of rigid mechanical structures. These flexible cushions can be easily handled and transported by single operators despite providing sufficient load-bearing capacity when inflated, directly addressing the weight and handling difficulty issue while maintaining necessary strength.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If modular cushion groups are used instead of rigid structures, then ease of operation is improved, but structural stability may deteriorate

Engineering Contradiction:
Improveease of assemblyVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The base structure transitions from a static rigid configuration to a dynamic modular system where cushion groups can be independently positioned and adjusted. The elastic elements provide flexible connections that allow the modular cushions to adapt to uneven terrain and aircraft positions while maintaining overall structural stability, resolving the contradiction between ease of operation and stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and efficient deployment with minimal physical effort, reducing setup time and cost while maintaining stability to lift aircraft safely and efficiently.

Implementation Method 1

The chambers have an air-fillable interior, accessible via a valve (34)

Methodology Applied
Scientific EffectAir pressure: Pressure Increase

Implementation Method 2

Lifting bags work well as a base structure... they have the advantage of being significantly lighter

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 3

The two main surfaces are preferably connected to one another by spacer threads. Due to the spacer thread fabric inside the lifting bag, an even height is achieved when inflated.

Methodology Applied
Scientific EffectTensile strength: Tension

Data Source

PatentEP3330213B1Aircraft lift pad with a top pad and a base pad
Publication Date: 2019.04.24 VETTER GMBH
  • EP3330213B1 patent drawingFigure 1
  • EP3330213B1 patent drawingFigure 2

AI summary

The aircraft lifting cushion has at least one upper cushion (54) and at least one base cushion (20), both of which are designed as lifting cushions and have airtight chambers. The chambers have an air-fillable interior, accessible via a valve (34), and walls made of flexible, rubber-like flat material. The base cushion (20) is composed of at least one first and one second cushion group (22, 24). The first cushion group (22) is positioned below the second cushion group (24) during operation. Each cushion group (22, 24) has at least one individual cushion (26). Each cushion group (22, 24) has at least one connecting element (38) comprising a first tensile-resistant, flexible element (40) with a coupling piece (44) and a second tensile-resistant, flexible element (42) with a coupling counterpart (46). The coupling piece (44) and the coupling counterpart (46) can be detachably connected to each other.