Connection system
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing connection systems for secondary structural members to primary structures are often complex, costly, require specific tools, have an unattractive appearance, and are limited to narrow applications, making them inefficient for high-volume production and easy installation.
Innovation Solution
A connection system comprising an anchor element fixed to a primary structure, an adaptor element that is slidingly engaged and lockable to the anchor, and a secondary structural member secured to the adaptor, allowing for quick installation and dismantling with minimal tools, adaptable to various applications, and made from metal alloy or polymer materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If existing connection systems are used to connect secondary structural members to primary structures, then connection strength and stability are achieved, but device complexity and manufacturing cost increase
Solution Approach 1:
The connection system is divided into separate modular components: an anchor element that attaches to the primary structure, an adaptor element that connects to the anchor, and a secondary structural member. This segmentation allows each component to be optimized independently while maintaining overall connection strength, and enables high-volume production of standardized parts.
Solution Approach 2:
The adaptor element is designed with a universal interface that can accommodate secondary structural members with various transverse cross-sectional shapes. This multi-functionality reduces the number of different connection system variants needed, simplifying manufacturing and inventory while maintaining strong connections across different applications.
2Stability of the object's composition
If existing connection systems are used, then structural stability is achieved, but ease of manufacture and installation deteriorate due to requiring specific tools and complex assembly procedures
Solution Approach 1:
The anchor and adaptor elements are designed with pre-configured geometric features and engagement mechanisms that guide assembly without requiring complex tools or procedures. The components are shaped to naturally align and connect, performing the alignment action beforehand rather than requiring it during installation.
Solution Approach 2:
The connection system employs self-aligning geometric features and self-locating mechanisms that enable workers to install the connection without requiring specialized tools or extensive training. The components guide themselves into proper alignment during assembly, making the installation process straightforward while maintaining structural stability.
3Reliability
If existing connection systems are used, then connection reliability is achieved, but productivity decreases due to time-consuming installation and dismantling processes
Solution Approach 1:
The connection system allows for rapid transformation between assembled and disassembled states through simple engagement and disengagement actions. The dynamic design enables quick connection and disconnect operations while maintaining reliable structural attachment when assembled, directly improving installation and dismantling productivity.
4Strength
If existing connection systems are used, then structural integrity is maintained, but adaptability to various applications and cross-sectional shapes is limited
Solution Approach 1:
The adaptor element incorporates a universal engagement interface designed to accommodate secondary structural members with different transverse cross-sectional shapes. This single adaptor design maintains consistent connection strength across various applications, eliminating the need for multiple specialized connection devices while preserving structural integrity.
Data Source
AI summary
A connection system for joining members of a structure, said system comprising an anchor element fixed to a primary structure or structural member and an adapter element fixed to said anchor element, said adapter element being adapted to receive, support and be connected to the end of a secondary structural member, the system permitting the assembly so created be readily, partially or completely, dismantled; said anchor element being fixed in place using conventional fastening means, said adaptor element being slidingly engaging with complementary shapings of said anchor element and locked in place on said anchor element by the installation of locking means, an end of said structural member being entered into and secured to said adaptor element by frictional engagement, by bonding or, where a tensile loading is to be applied to said structural member, by means of conventional fastenings.