Modular Anchor Post with Telescopic Drum for Fall Protection
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Solution Overview
Problem
Current provisional horizontal lifeline systems for fall protection at heights face issues with anchor post stability, ease of transport, and safety due to amplified forces during falls, which can lead to system instability and increased costs.
Innovation Solution
A modular anchor post with triangular structural reinforcements, a telescopic extension mechanism, and a novel safety guide with arched segments that prevent involuntary unwinding, allowing for secure attachment and easy assembly, while maintaining cost-effectiveness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the lifeline is wound around the anchor post, then the lifeline can be secured to the post, but the lifeline can detach when high force is applied and may involuntarily unwind
Solution Approach 1:
The patent introduces a drum mechanism as an intermediary device between the lifeline and the anchor post. The drum with its axis mounted on the post provides a controlled winding and unwinding mechanism, replacing the direct wrapping of the lifeline around the post. This intermediary structure prevents involuntary unwinding while allowing controlled pay-out of the lifeline during worker movement.
Solution Approach 2:
The patent changes the physical state and configuration of the lifeline system by introducing a drum with spool mechanism. The lifeline transitions from being directly wrapped around the post to being wound on a controlled drum spool. This parameter change in the system architecture enables controlled tension management and prevents the harmful detachment and involuntary unwinding that occur with direct post wrapping.
2Area of stationary object
If the anchor post is made long to serve multiple floors, then the lifeline can cover more area, but the post becomes difficult to transport
Solution Approach 1:
The patent divides the anchor post into modular segments that can be assembled on-site. Instead of using a single long post that is difficult to transport, the system uses multiple shorter post sections that can be easily moved and then connected through coupling mechanisms. This segmentation maintains the ability to cover multiple floors while solving the transport difficulty of long posts.
Solution Approach 2:
The patent introduces dynamic adjustability to the anchor post system through telescopic extension mechanisms and adjustable coupling devices. The post structure can be dynamically extended or adjusted in length on-site to accommodate different floor heights and coverage requirements, eliminating the need for fixed long posts that are hard to transport.
3Productivity
If multiple workers use the same lifeline, then resource utilization is improved, but the forces on the support structures are amplified causing instability
Solution Approach 1:
The drum mechanism acts as a force-distributing intermediary between multiple workers and the anchor post. Each worker's lifeline is independently wound on the drum, allowing the drum to manage and distribute the forces from multiple workers separately. This prevents the amplification and addition of forces that would directly affect the anchor post stability when multiple workers use the same lifeline system.
Solution Approach 2:
The patent changes the force management parameters of the system by introducing individual drum mechanisms or controlled winding systems for each worker. This parameter change in the force distribution architecture allows multiple workers to use the lifeline system simultaneously without amplifying forces on the support structures, as each worker's load is independently managed.
4Ease of manufacture
If the anchor post uses simple attachment methods, then ease of installation is improved, but the structural reinforcement and stability are reduced
Solution Approach 1:
The patent segments the attachment system into modular components such as separate base plates, coupling devices, and reinforcement brackets that can be easily assembled. This segmentation allows for simple installation through basic assembly operations while maintaining strong structural connections, as each component can be optimized for its specific function and easily secured to the post.
Solution Approach 2:
The patent employs composite construction methods combining different materials and structural elements in the anchor post assembly. The post itself may combine steel sections with reinforced concrete bases, or use composite bracket designs that distribute loads across multiple materials. This composite approach provides enhanced structural strength and reinforcement while maintaining relative ease of installation through pre-fabricated composite components.
Data Source
AI summary
A system for assembly of a lifeline of the type that uses an anchor post and retractable drum assembly to horizontally stretch the mentioned as a means to protect workers constructing buildings or other structures from falls; the anchor post is modular and can be coupled to complementary tube(s) with telescopic adjustment means; said modular anchor post being provided with (i) a structural base with a plane region and ribs welded to the side of the post so as to keep said plane slightly removed from said anchor post; a hole drilled in the ground of the building receives the tubular sector, arranged between the end and the plane region; (ii) by at least one safety guide, formed by three arched segments; (iii) by at least one transport handle in a single piece; and (iv) by at least two brackets for mounting and attaching the retractable lifeline drum assembly, optimizing the ways of holding the lifeline stretched horizontally.


