Modular Anchor Post with Telescopic Drum for Fall Protection

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Solution Overview

Problem

Current provisional horizontal lifeline systems for fall protection at heights face issues with anchor post stability, ease of transport, and safety due to amplified forces during falls, which can lead to system instability and increased costs.

Innovation Solution

A modular anchor post with triangular structural reinforcements, a telescopic extension mechanism, and a novel safety guide with arched segments that prevent involuntary unwinding, allowing for secure attachment and easy assembly, while maintaining cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the lifeline is wound around the anchor post, then the lifeline can be secured to the post, but the lifeline can detach when high force is applied and may involuntarily unwind

Engineering Contradiction:
Improvelifeline securityVSAvoidlifeline detachment and involuntary unwinding
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a drum mechanism as an intermediary device between the lifeline and the anchor post. The drum with its axis mounted on the post provides a controlled winding and unwinding mechanism, replacing the direct wrapping of the lifeline around the post. This intermediary structure prevents involuntary unwinding while allowing controlled pay-out of the lifeline during worker movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state and configuration of the lifeline system by introducing a drum with spool mechanism. The lifeline transitions from being directly wrapped around the post to being wound on a controlled drum spool. This parameter change in the system architecture enables controlled tension management and prevents the harmful detachment and involuntary unwinding that occur with direct post wrapping.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the anchor post is made long to serve multiple floors, then the lifeline can cover more area, but the post becomes difficult to transport

Engineering Contradiction:
Improvelifeline coverage areaVSAvoidanchor post transport
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent divides the anchor post into modular segments that can be assembled on-site. Instead of using a single long post that is difficult to transport, the system uses multiple shorter post sections that can be easily moved and then connected through coupling mechanisms. This segmentation maintains the ability to cover multiple floors while solving the transport difficulty of long posts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic adjustability to the anchor post system through telescopic extension mechanisms and adjustable coupling devices. The post structure can be dynamically extended or adjusted in length on-site to accommodate different floor heights and coverage requirements, eliminating the need for fixed long posts that are hard to transport.

Inventive Principle:
Principle #15Dynamics

3Productivity

If multiple workers use the same lifeline, then resource utilization is improved, but the forces on the support structures are amplified causing instability

Engineering Contradiction:
Improveworker utilization of lifeline systemVSAvoidsupport structure stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The drum mechanism acts as a force-distributing intermediary between multiple workers and the anchor post. Each worker's lifeline is independently wound on the drum, allowing the drum to manage and distribute the forces from multiple workers separately. This prevents the amplification and addition of forces that would directly affect the anchor post stability when multiple workers use the same lifeline system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the force management parameters of the system by introducing individual drum mechanisms or controlled winding systems for each worker. This parameter change in the force distribution architecture allows multiple workers to use the lifeline system simultaneously without amplifying forces on the support structures, as each worker's load is independently managed.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If the anchor post uses simple attachment methods, then ease of installation is improved, but the structural reinforcement and stability are reduced

Engineering Contradiction:
Improveanchor post installationVSAvoidstructural reinforcement
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent segments the attachment system into modular components such as separate base plates, coupling devices, and reinforcement brackets that can be easily assembled. This segmentation allows for simple installation through basic assembly operations while maintaining strong structural connections, as each component can be optimized for its specific function and easily secured to the post.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite construction methods combining different materials and structural elements in the anchor post assembly. The post itself may combine steel sections with reinforced concrete bases, or use composite bracket designs that distribute loads across multiple materials. This composite approach provides enhanced structural strength and reinforcement while maintaining relative ease of installation through pre-fabricated composite components.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10022572B2System for assembly of provisional horizontal lifelines
Publication Date: 2018.07.17 WOLTER TULIO ROBERTO
  • US10022572B2 patent drawing
  • US10022572B2 patent drawing
  • US10022572B2 patent drawing

AI summary

A system for assembly of a lifeline of the type that uses an anchor post and retractable drum assembly to horizontally stretch the mentioned as a means to protect workers constructing buildings or other structures from falls; the anchor post is modular and can be coupled to complementary tube(s) with telescopic adjustment means; said modular anchor post being provided with (i) a structural base with a plane region and ribs welded to the side of the post so as to keep said plane slightly removed from said anchor post; a hole drilled in the ground of the building receives the tubular sector, arranged between the end and the plane region; (ii) by at least one safety guide, formed by three arched segments; (iii) by at least one transport handle in a single piece; and (iv) by at least two brackets for mounting and attaching the retractable lifeline drum assembly, optimizing the ways of holding the lifeline stretched horizontally.