Modular Antenna Module for Non-Contact Card Readers

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Solution Overview

Problem

Non-contact card readers face limitations due to EMV certification requirements, which restrict the design flexibility of antenna modules, leading to increased costs and complexity in accommodating different card reader shapes and orientations.

Innovation Solution

A modular antenna module design with adjustable light pipes and a spacer system allows for fixed installation in various panel housings, including vertical, horizontal, and square configurations, while maintaining compliance with EMV certification by ensuring a unique relative space relationship between the motherboard and antenna.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple specifications of antenna modules are designed for different card reader shapes, then various housing configurations can be supported, but processing procedures and costs are increased

Engineering Contradiction:
Improvecompatibility with different housing configurationsVSAvoidnumber of antenna module specifications
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The antenna module is designed with a universal structure that can be installed in multiple housing configurations (vertical, horizontal, square) through a standardized mounting interface. The light pipe arrangement is made adjustable within the housing to adapt to different orientations, allowing a single antenna module design to serve multiple card reader shapes and sizes, thereby eliminating the need for multiple specifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the antenna module is installed with a fixed disposing direction, then EMV certification can be maintained, but the card reader appearance and orientation options are limited

Engineering Contradiction:
ImproveEMV certification complianceVSAvoidhousing orientation options
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system is segmented into two independent parts: the antenna module with its fixed disposing direction for EMV certification compliance, and the light pipe assembly that can be rotated or repositioned within the housing. This segmentation allows the antenna module to maintain its certified orientation while the light pipes adapt to different housing orientations, enabling vertical, horizontal, and square configurations without compromising certification.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If light pipes are fixed in position relative to the antenna module, then assembly is simplified, but design flexibility for different card reader appearances is reduced

Engineering Contradiction:
Improveassembly simplicityVSAvoiddesign configuration flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The light pipe assembly is designed with dynamic positioning capabilities, allowing the light pipes to be rotated or repositioned to different angles and orientations within the housing. This dynamic adjustment mechanism enables the same antenna module to be used in card readers with various appearances and orientations, while maintaining a standardized assembly process that does not significantly complicate manufacturing.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the manufacturing process, reduces costs, and enhances the versatility of the antenna module for use in multiple types of card readers, allowing for easier assembly and installation without the need for multiple specifications, thus improving convenience and reducing processing complexity.

Implementation Method 1

a technology of a radio frequency identification (RFID) system becomes gradually mature, many credit cards and financial cards show up on the market in forms of non-contact cards

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The antenna module includes a first board, a second board, an antenna, and multiple light-emitting components

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS9904822B1Non-contact card reader
Publication Date: 2018.02.27 UNIFORM INDAL CORP
  • US9904822B1 patent drawing
  • US9904822B1 patent drawing
  • US9904822B1 patent drawing

AI summary

A non-contact card reader is provided, including: an antenna module, a spacer, multiple light pipes, and a panel housing. The antenna module includes a first board, a second board, an antenna, and multiple light-emitting components. The second board includes a surrounding area in which the antenna is disposed and a central area that is located at a center of the surrounding area and in which the multiple light-emitting components are disposed. The spacer is combined with the multiple light pipes and disposed between the first board and the second board. A single type of antenna module may be installed in the vertical housing, the horizontal housing, or the square housing of the panel housing in a fixed direction, thereby improving applicability of the antenna module.