Modular Assembly Die Layout for Faster Multi-Part Fitting
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Solution Overview
Problem
Conventional assembly modules require multiple apparatuses and processes, making them difficult to operate and slow for assembling components and targets.
Innovation Solution
An assembly module comprising a first assembly die, a second assembly die, and engagement dies with fitting portions arranged in a matrix or encoded positions, allowing for quick and easy assembly by switching engagement dies based on component or target type, using locking, engagement, or magnetic attraction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional assembly modules use multiple assembly apparatuses and processes, then assembly precision can be maintained, but assembly speed decreases and ease of operation deteriorates
Solution Approach 1:
The patent combines multiple assembly apparatuses into a single integrated assembly module that can perform multiple assembly operations. The module includes a first assembly die, second assembly die, and engagement die that work together to complete assembly tasks that previously required separate apparatuses, thereby improving assembly speed while maintaining precision.
Solution Approach 2:
The assembly module is designed with universal functionality to handle different assembly operations through the same apparatus. The engagement die can be selectively positioned at different fitting portions, and the module can accommodate various component types, making a single apparatus perform multiple functions that previously required separate specialized devices.
2Ease of operation
If conventional assembly modules use multiple assembly apparatuses, then assembly precision can be maintained, but ease of operation decreases
Solution Approach 1:
By merging multiple assembly apparatuses into one integrated module, the operator no longer needs to switch between different devices. The single assembly module provides a unified interface and操作流程, significantly improving ease of operation while maintaining the assembly precision that would have been achieved through multiple specialized apparatuses.
Solution Approach 2:
The universal design of the assembly module allows it to handle various assembly tasks through a single apparatus. The engagement die can be positioned at different fitting portions and the module can accommodate different component types, providing operational simplicity while maintaining precision across different assembly operations.
3Adaptability or versatility
If engagement dies are removably disposed at different fitting portions, then adaptability to different components improves, but device complexity increases
Solution Approach 1:
The assembly die is segmented into separate components (first assembly die, second assembly die, engagement die) that can be independently positioned and configured. The engagement die can be selectively disposed at different fitting portions, allowing adaptability to various components while keeping each segment relatively simple in structure.
Solution Approach 2:
The assembly die configuration is made dynamic rather than fixed. The engagement die can be moved to different positions and the assembly module can be reconfigured for different component types, providing adaptability while maintaining simplicity through standardized interfaces and modular design.
4Loss of time
If multiple assembly processes are used, then assembly precision can be maintained, but loss of time increases
Solution Approach 1:
By combining multiple assembly processes into a single integrated module operation, the patent eliminates the time losses associated with switching between different apparatuses and processes. The unified assembly module maintains precision while reducing total assembly time through continuous, streamlined operations.
Solution Approach 2:
The assembly module is pre-configured with all necessary components (first assembly die, second assembly die, engagement die) in ready positions. This preliminary arrangement eliminates setup time and allows immediate assembly operations to begin, reducing overall assembly time while maintaining precision through the pre-established precise geometric relationships between components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates quick and easy assembly of components and targets with enhanced compatibility and force distribution, improving operational efficiency and assembly speed.
Implementation Method 1
each said engagement die presses against the component, and material of the assembled portion enters or flows into the filler space
Implementation Method 2
using locking, engagement, or magnetic attraction
Data Source
AI summary
An assembly module, an assembly apparatus, and a method of operating the assembly module are introduced. The assembly module includes a first assembly die, a second assembly die and at least one engagement die. The first assembly die has a plurality of first fitting portions. The second assembly die has a plurality of second fitting portions and corresponds in position to the first assembly die. The engagement die is removably disposed at a related point of at least one first fitting portion, at a related point of at least one second fitting portion or at related points of at least one first fitting portion and at least one second fitting portion. Therefore, the assembly module is effective in fitting a component and an assembly target together, easy to operate, and conducive to quick assembly.