Modular Atomization Assembly for Stable Liquid Flow and Venting
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Solution Overview
Problem
Existing electronic atomizers face issues with unsmooth liquid flow due to decreasing air pressure, ventilation concerns, and variations in atomization parameters, leading to poor atomization effects, especially when meeting the needs of diverse consumer groups with varying preferences.
Innovation Solution
A modular atomization module with a support, liquid guide body, heating body, and sealing gasket, featuring stable liquid and airflow channels, ventilation grooves, and a compact design that integrates easily with oil storage bins, ensuring consistent atomization performance across different structures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If air pressure in the oil compartment decreases during liquid consumption, then liquid flow becomes unsmooth, but this leads to poor atomization effect
Solution Approach 1:
The device is divided into separate functional modules: an oil storage bin for liquid storage, an atomization module for atomization, and a ventilation system for air supply. This segmentation allows independent optimization of each function, ensuring stable liquid flow and consistent atomization effect even when air pressure varies during liquid consumption.
Solution Approach 2:
The ventilation system continuously supplies air to the atomization module, creating a feedback mechanism that maintains stable air pressure and liquid flow conditions. The air flow path is designed to compensate for pressure changes during liquid consumption, ensuring consistent atomization performance throughout the liquid supply period.
2Adaptability or versatility
If atomization parameters are changed to meet diverse consumer needs, then user requirements are satisfied, but internal structure becomes complex
Solution Approach 1:
The atomization module is designed as a universal, standardized unit that can be integrated with various oil storage bin designs. The modular architecture with standardized connection interfaces allows the same atomization module to serve different consumer groups by simply changing the external packaging or storage bin configuration, without modifying the internal atomization structure.
Solution Approach 2:
By separating the atomization function into an independent module, the patent enables flexible configuration where the same atomization core can be paired with different storage bin designs and packaging configurations. This segmentation allows adaptation to diverse consumer needs while maintaining a simple, standardized internal structure.
3Ease of manufacture
If modular design is implemented for simple packaging, then assembly ease is improved, but manufacturing precision requirements increase
Solution Approach 1:
The device is segmented into standardized modules with predetermined connection interfaces. The support structure includes integrated mounting bins and airflow channels that are pre-formed during module manufacturing, allowing for simple assembly while maintaining precise fit through standardized dimensions and tolerances.
Solution Approach 2:
Multiple functional elements are merged into integrated components: the support structure combines mounting bins, airflow channels, and connection interfaces in a single piece. This merging simplifies assembly by reducing the number of separate parts while maintaining manufacturing precision through integrated design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design enhances assembly ease, prevents liquid leakage, and maintains consistent atomization quality by managing air pressure fluctuations, facilitating large-scale production and user adaptability.
Implementation Method 1
a heating body, which is attached to a bottom of the liquid guide body
Implementation Method 2
a liquid guide body, which is arranged in the mounting bin
Data Source
Figure 1
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AI summary
An atomization module (100) and an atomization apparatus thereof. The atomization module (100) comprises a support (1) internally provided with a mounting bin (11), a liquid guide body (2), a heating body (3), a sealing gasket (4), and a base (5). The support (1) is of a columnar structure. The mounting bin (11) laterally penetrates through two side wall surfaces of the support (1) to form a first liquid inlet (12). The first liquid inlet (12) is in communication with the liquid guide body (2) to form a liquid inlet channel (A). An airflow gap (19) is provided between the mounting bin (11) and an outer wall of the support (1). The mounting bin (11) divides the support (1) into an upper part and a lower part, and the lower part is provided with an accommodating groove (13). The sealing gasket (4) abuts against the inside of the accommodating groove (13). One side of the support (1) provided with the accommodating groove (13) is an air inlet end, and the other side thereof is a mist outlet end. The air inlet end, the airflow gap (19), and the mist outlet end are in communication to form an airflow channel (B). The atomization apparatus comprises the described atomization module (100) and an oil storage bin assembly (200). The atomization module (100) features a high level of integration, is easy to assemble, has strong universality, and is beneficial to batch production. The atomization apparatus prevents the leakage of an atomization liquid during transportation, and also prevents the heating body from being corroded by the atomization liquid during storage.