Modular Atomizing Device Segmentation for Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing atomizing devices, such as electronic cigarettes, have a complicated structure that makes assembly and maintenance difficult, leading to reduced yield and component damage during large-scale production.
Innovation Solution
A modular atomizing device design comprising a first body with an atomizing component and a second body with a controlling and battery component, where the components are detachably connected along an axial direction, allowing for simple assembly and maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the atomizing device uses a complicated structure with separately disposed components, then the atomization function can be achieved, but the assembly and maintenance become difficult and production yield declines
Solution Approach 1:
The atomizing device is divided into two detachable modules: a first body containing the atomizing component (atomizing piece, accommodating piece, piston, induction coil) and a second body containing the controlling component (substrate, controlling chip, elastic connecting pieces) and battery component. This segmentation allows independent assembly, maintenance, and replacement of each module, significantly simplifying the overall structure while maintaining complete atomization functionality.
2Reliability
If the atomizing device uses a complicated structure with separately disposed components, then the atomization function can be achieved, but the assembly and maintenance become difficult
Solution Approach 1:
The device is segmented into modular bodies that can be easily separated and reassembled. The first body with atomizing components can be detached from the second body with controlling and battery components, enabling users to perform maintenance or replacement operations on specific modules without disassembling the entire device, thus greatly improving ease of repair.
Solution Approach 2:
The detachable connection between the first and second bodies allows the device structure to be dynamically changed - components can be easily assembled or disassembled as needed. This dynamic capability enables flexible maintenance operations where users can separate the bodies to access internal components for cleaning, replacement, or repair, then reassemble them to restore full functionality.
3Reliability
If the atomizing device uses a complicated structure with separately disposed components, then the atomization function can be achieved, but production yield declines during large-scale production
Solution Approach 1:
By segmenting the device into standardized modular bodies, each module can be independently manufactured and tested before final assembly. This modular approach enables parallel production of different components, reduces assembly complexity, minimizes production errors, and significantly improves overall production yield during large-scale manufacturing.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design simplifies the assembly and maintenance of the atomizing device, improving production efficiency and reducing the risk of component damage, while ensuring stable and uniform atomization of fillers.
Implementation Method 1
The induction coil surrounds the accommodating piece, wherein the induction coil is configured to drive the piston to move toward the atomizing piece
Data Source
AI summary
The present disclosure provides an atomizing device and an assembling method thereof. The atomizing device includes a first body and a second body. The first body includes a first outer case and an atomizing component. The atomizing component is disposed in the first outer case. The second body is detachably connected to the first body, wherein the second body includes a second outer case, a controlling component, and a battery component. The controlling component is disposed on one side of the second outer case close to the atomizing component, wherein the controlling component is electrically connected to the atomizing component. The battery component is disposed on one side of the second outer case away from the atomizing component, wherein the battery component is electrically connected to the controlling component.