Modular Crash Barrier Grooves for Easy Assembly and Joint Strength

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Solution Overview

Problem

Existing crash barrier systems are cumbersome to assemble, not adaptable to various geometries, and have unsatisfactory strength at joints, especially when protecting against vehicles of varying sizes and shapes.

Innovation Solution

A modular crash barrier system with elastically deformable posts and transverse barrier elements that self-latch during impact, featuring attachment grooves and protrusions, allowing for easy assembly and enhanced strength through reversible deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate parts are joined together to reduce assembly difficulty, then ease of assembly is improved, but strength at joints deteriorates

Engineering Contradiction:
Improveease of assemblyVSAvoidstrength at joints
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The barrier system is divided into modular components (posts, transverse barrier elements, attachment elements) that can be easily assembled and disassembled. The segmentation allows for simple assembly operations while maintaining joint strength through the elastic deformation mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The material properties of the posts are designed to change under impact conditions. The posts exhibit elastic deformation that increases friction and mechanical interlocking at the joints during impact, thereby strengthening the connections dynamically while maintaining ease of assembly under normal conditions.

Inventive Principle:
Principle #35Parameter changes

2Strength

If a permanent structure is used to ensure strength, then strength is improved, but adaptability to various geometries deteriorates

Engineering Contradiction:
Improvebarrier strengthVSAvoidadaptability to geometries
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The barrier system transitions from a static permanent structure to a dynamic modular system. The posts can deform elastically under impact to provide strength, while the modular components can be reconfigured to adapt to different geometries and protection requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The standardized posts and attachment grooves serve multiple functions: they provide structural support, enable easy assembly/disassembly, and allow adaptation to various geometries through different configurations of transverse barrier elements. The universal design maintains strength while providing versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If rigid barrier elements are used to provide protection, then protection capability is improved, but ability to absorb repeated impacts deteriorates

Engineering Contradiction:
Improveprotection capabilityVSAvoidability to absorb repeated impacts
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The posts are designed with specific material properties that allow elastic deformation under impact loads. This parameter change enables the posts to absorb impact energy through reversible deformation, maintaining protection capability while reliably withstanding repeated impacts without permanent damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The elastic posts provide inherent cushioning capability before impacts occur. The material properties are selected to allow controlled deformation that absorbs impact energy, protecting the barrier system from damage during repeated impacts while maintaining structural integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a stronger, adaptable, and easily assembled barrier capable of absorbing repeated impacts without losing resilience, with deformable posts and transverse elements that enhance mechanical resilience.

Implementation Method 1

the at least one post being elastically deformable... the inner wall, in an assembled state of the modular crash barrier system, is more prone to deformation than the first and second side wall in response to a force applied to the at least one post and caused by an impact to the transverse barrier element

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20250341067A1Modular crash barrier system
Publication Date: 2025.11.06 AXELENT
  • US20250341067A1 patent drawing
  • US20250341067A1 patent drawing
  • US20250341067A1 patent drawing

AI summary

The present invention relates to a modular crash barrier system for impact absorption. The system comprises at least one post having a longitudinal direction, said at least one post being elastically deformable, said at least one post comprising at least one attachment groove defined by an inner wall and a first and a second side wall, said at least one attachment groove extending in said longitudinal direction. The system further comprises a protrusion arranged in said at least one attachment groove and connected to said inner wall, said protrusion having an extension along said longitudinal direction, at least one transverse barrier element comprising at least one attachment element slideably arrangeable within said at least one attachment groove for engagement with the protrusion, and wherein said inner wall, in an assembled state of the modular crash barrier system, is more prone to deformation than said first and second side wall in response to a force applied to said at least one post and caused by an impact to the transverse barrier element.