Modular Base System for Secure Fall Protection Mounting

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Solution Overview

Problem

Existing fall protection systems face challenges in efficient and secure mounting, particularly in residential and commercial applications, where they must comply with building codes and regulations.

Innovation Solution

A base system with a clamp opening on the top surface, channels on the bottom surface, and a through hole, designed to securely receive and guide posts in safety systems, allowing for flexible and customizable configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mounting methods are used, then secure mounting is achieved, but installation time and complexity increase

Engineering Contradiction:
Improvesecure mountingVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The base is divided into functional elements: clamp opening for post reception, channels for alignment guidance, and through holes for anchoring. This segmentation allows each element to perform its specific function efficiently, reducing installation complexity while maintaining secure mounting

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base is pre-configured with clamp openings, channels, and through holes during manufacturing. These features are prepared in advance to guide post insertion and ensure proper alignment, eliminating the need for complex field adjustments and reducing installation time

Inventive Principle:
Principle #10Preliminary action

2Reliability

If traditional mounting methods are used, then secure mounting is achieved, but device complexity increases

Engineering Contradiction:
Improvesecure mountingVSAvoidmounting complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The base design integrates multiple functions into a single component: the clamp opening secures the post, the channels guide alignment, and the through holes provide anchoring. This multi-functionality reduces the number of separate mounting components needed, simplifying the overall device while ensuring secure installation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the mounting plate, alignment features, and anchoring mechanisms into a single integrated base structure. This merging of functions into one component reduces the number of parts and assembly steps, decreasing device complexity while maintaining secure mounting capability

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If modular configurations are used, then adaptability is improved, but connection security may be compromised

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidconnection security
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The modular base design allows individual bases to be configured in different arrangements (single, paired, or grouped) while each base maintains its complete set of securing features. This segmentation enables flexible configuration without compromising the connection security of each individual post mounting

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each base is pre-equipped with clamp openings, channels, and through holes that ensure secure connection before installation. These preliminary security features are built into each modular unit, guaranteeing connection integrity regardless of the final configuration or number of bases used

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250027331A1Fall protection system
Publication Date: 2025.01.23 DELTA PREVENTION INC
  • US20250027331A1 patent drawing
  • US20250027331A1 patent drawing
  • US20250027331A1 patent drawing

AI summary

A base comprising a clamp opening on its top surface; channels on its bottom surface; and a through hole from the bottom surface to the top surface; in a safety system, the clamp receiving an end of a post secured to the clamp using a fastener inserted from one of the side walls of the base, into abutment with the post in the clamp; and/or the channels guiding posts on the bottom surface; and/or the channels guiding posts to a connector on the bottom surface; or a first channel guiding a first post to a connector on the bottom surface and a channel guiding a second post to the connector; and/or the through hole receives the post inserted therethrough thus extending on each side of the base.