Modular Battery Transport Wiring With Detachable Connector Panels
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Solution Overview
Problem
The existing methods for wiring work in battery transport systems are time-consuming and dependent on the skill level of the worker, affecting the reliability and safety of electrical connectivity.
Innovation Solution
A battery transport system with a modularized wiring structure, where connectors are used to quickly and easily connect transport members, local panels, and wiring panels, reducing the need for complex wiring work.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional wiring work is performed on transport members, then electrical connectivity is achieved, but the work time varies significantly and reliability is affected by worker skill level
Solution Approach 1:
The transport member is divided into modular units with standardized wiring sections. Each transport member includes a frame portion with integrated wiring components and a connector portion, allowing the wiring system to be segmented into replaceable modules that can be quickly assembled without manual wiring work.
Solution Approach 2:
Wiring components are pre-assembled and pre-connected during manufacturing. The transport members come with pre-attached connectors and wiring harnesses already configured, so that during assembly operations, the wiring is automatically connected when the transport members are coupled together, eliminating the need for on-site wiring work.
2Reliability
If traditional wiring work is performed on transport members, then electrical connectivity is achieved, but the work quality depends on worker skill level
Solution Approach 1:
The wiring system is segmented into standardized modular components with uniform connection interfaces. This segmentation allows any worker to assemble the wiring system using simple coupling operations rather than requiring skilled manual wiring work, thereby improving both ease of manufacture and reliability.
Solution Approach 2:
The connector design provides universal compatibility across different transport member units. A single standardized connector type can connect various transport member configurations, making the assembly process simple and reliable regardless of the worker's skill level.
3Productivity
If modularized wiring structure is implemented, then wiring work time is reduced and reliability is improved, but the device complexity increases
Solution Approach 1:
While segmentation increases the number of components, it reduces the complexity of each individual component and the overall assembly process. The wiring system is divided into standardized modules with simple connection interfaces, making the total system easier to manufacture and assemble despite having more parts.
Data Source
AI summary
A wiring modularized battery transport system and a method of constructing the same are provided. The battery transport system includes a first wiring portion including a plurality of transport members configured to transport a transport object in a predetermined direction, a second wiring portion including local panel electrically connected to at least one of the plurality of transport members, a third wiring portion including a wiring panel electrically connected to the local panel and supplying power to the local panel, and a connector respectively provided in the first wiring portion, the second wiring portion, and the third wiring portion, and electrically connecting the first wiring portion, the second wiring portion, and the third wiring portion to each other. The connector connects the first wiring portion, the second wiring portion, and the third wiring portion to each other in a detachable manner.