Modular Beverage Maker with Interchangeable Coffee Module Rails

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Solution Overview

Problem

Existing beverage makers are typically designed to work with a single specified module, limiting flexibility and interchangeability, which can be disadvantageous for airlines or companies that want to change coffee or espresso suppliers without replacing all machines, especially in environments like aircraft where rework can be costly and inconvenient.

Innovation Solution

A modular beverage maker system with a slidable drawer and internal rails that can accommodate various types of coffee grounds holders, including capsule, loose coffee, and pod modules, allowing for easy switching between different brewing methods without replacing the entire machine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a beverage maker is designed to work with a single specified module, then the machine structure can be simplified and manufactured more easily, but the flexibility and interchangeability of coffee suppliers are limited

Engineering Contradiction:
Improvemachine structure simplicityVSAvoidflexibility of coffee suppliers
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The beverage maker is designed with a universal mounting system that can accommodate multiple types of coffee modules (capsule, pod, loose grounds) through standardized rails and drawer mechanisms. The brewing chamber and water delivery system are configured to work with various module types, allowing the machine to perform multiple functions with different coffee suppliers while maintaining a unified structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coffee module is segmented as a separate, interchangeable component that can be independently replaced. The module includes the grounds holder, filter, and packaging, which are designed to be swapped out without affecting the main machine structure. This segmentation allows different suppliers to provide compatible modules while keeping the beverage maker body standardized.

Inventive Principle:
Principle #1Segmentation

2Reliability

If beverage makers are mounted into the aircraft galley for safety reasons, then safety requirements are met, but changing coffee suppliers requires expensive rework of the galley

Engineering Contradiction:
Improvesafety of mounted beverage makersVSAvoidability to change coffee suppliers
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The mounting system incorporates universal rails and standardized interfaces that allow different coffee modules to be installed in the same galley location. The beverage maker body remains fixed for safety, while the interchangeable modules can be swapped without modifying the galley structure or compromising the mounted installation's safety credentials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from a static, fixed configuration to a dynamic one where the coffee module can be changed. The drawer mechanism and rail system enable easy insertion and removal of different module types while the beverage maker remains securely mounted, providing adaptability without sacrificing the stability needed for aircraft safety.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single type of coffee capsule or pod is used, then the beverage maker can be simpler in design, but the airline is locked into one supplier and cannot respond to cost or product changes

Engineering Contradiction:
Improvebeverage maker design complexityVSAvoidsupplier flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The beverage maker employs a universal brewing mechanism that can handle multiple module types through standardized water delivery and pressure systems. The grounds holder, filter assembly, and capsule/pod interface are designed with sufficient tolerance and adaptability to accommodate variations in module design from different suppliers while maintaining consistent brewing performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows for parameter adjustments in the brewing process to accommodate different module types. Water pressure, temperature, and flow rate can be modified to optimize brewing for various coffee formats (capsule, pod, loose grounds) while using the same basic machine infrastructure, thereby managing complexity through controlled parameter variation rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If the beverage maker is designed for a specific capsule shape, then the brewing mechanism can be optimized for that format, but the machine cannot accept other packaging formats

Engineering Contradiction:
Improvebrewing mechanism optimizationVSAvoidcompatibility with packaging formats
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The brewing mechanism features localized optimization zones where specific components (such as the needle piercing mechanism, water flow channels, or tamping area) are tailored for particular module types. However, these localized features are designed within a broader universal framework that allows other packaging formats to be accommodated by adjusting or bypassing specific local features while maintaining overall brewing effectiveness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The grounds holder and filter assembly are designed with dynamic adjustability, allowing the brewing mechanism to adapt its configuration based on the inserted module type. Elements such as the tamping pressure, water delivery position, and capsule piercing depth can be adjusted to optimize brewing for different formats, enabling manufacturing precision for each format without requiring dedicated machines.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9687106B2Beverage makers with interchangeable components
Publication Date: 2017.06.27 SAFRAN CABIN STERLING INC
  • US9687106B2 patent drawing
  • US9687106B2 patent drawing
  • US9687106B2 patent drawing

AI summary

Embodiments of the present invention provide beverage makers and their ability to be made modular, such that the beverage maker may brew beverages using interchangeable components. One embodiment relates to an espresso maker that can brew a coffee or espresso beverage using different types of modules.