Modular Building Blocks Triangular Reinforcement

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Solution Overview

Problem

Current modular building block systems lack sufficient internal strength, modularity, and versatility to effectively handle stresses, thermal mass, fireproofing, soundproofing, and curved structures, while also being lightweight and cost-effective for transportation and installation.

Innovation Solution

The development of modular building blocks with interlocking triangular elements and reinforcing rods, allowing for the creation of unified structures that include walls, floors, ceilings, and curved elements, with provisions for corners, doors, windows, and additional supporting elements, enabling greater flexibility and strength through a structurally sound triangular pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If modular building blocks are made lightweight for reduced transportation cost, then transportation and installation costs are reduced, but internal strength and ability to withstand stresses are insufficient

Engineering Contradiction:
Improveweight of building blocksVSAvoidinternal strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The building blocks utilize composite construction combining lightweight concrete or foam core materials with embedded steel reinforcement bars (rebar) and interlocking metal elements. This composite approach allows the blocks to maintain lightweight properties while achieving sufficient structural strength through the combination of materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The structural reinforcement is segmented into discrete components including embedded rebar, interlocking triangular elements, and connection joints that distribute loads throughout the structure. This segmentation allows strength to be built incrementally through the assembly of multiple reinforced blocks rather than requiring monolithic heavy construction.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If modular building blocks are designed with greater modularity and versatility for various applications, then adaptability increases, but device complexity and number of block types increase

Engineering Contradiction:
ImprovemodularityVSAvoidnumber of block types
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The building blocks are designed with universal interlocking mechanisms that allow the same basic block type to serve multiple functions in different orientations and configurations. The standardized connection system enables blocks to be used in walls, floors, ceilings, and curved structures without requiring specialized block variants for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The blocks incorporate three-dimensional interlocking features including protrusions and recesses on multiple faces, allowing vertical, horizontal, and angular connections. This multi-dimensional interlocking capability enables a single block type to adapt to various structural requirements through different assembly orientations rather than requiring multiple specialized block types.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If modular building blocks are designed for curved structures and complex geometries, then versatility increases, but manufacturing precision and fitting difficulty increase

Engineering Contradiction:
Improvecurved structure capabilityVSAvoidfitting precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Curved structures are achieved by segmenting the curvature into discrete angular increments using standard modular blocks. The blocks are arranged in stepped or radial patterns where each block maintains standard manufacturing dimensions, and the cumulative effect of multiple blocks creates the curved geometry without requiring precision-manufactured curved surfaces on individual blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interlocking mechanism incorporates adjustable or flexible connection elements that allow for minor misalignments and variations in angle. This dynamic adjustment capability compensates for accumulated tolerances in standard modular blocks when assembling curved or non-linear structures, maintaining fitting precision without requiring ultra-precise manufacturing of each individual block.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10501932B1Modular building blocks and building system
Publication Date: 2019.12.10 RULON JOHN DAVID
  • US10501932B1 patent drawing
  • US10501932B1 patent drawing
  • US10501932B1 patent drawing

AI summary

Devices, structures, and methods for designing, constructing, and fitting modular structural building blocks together into a unified structure. Modular blocks are rapidly fit together into finished assemblies. Finished assemblies include reinforcing elements aligned in a structurally sound pattern. The unified structure includes walls, provisions for corners, and provisions for door/window spaces. The unified structure optionally includes raised floors or lowered ceilings, offset from ordinary associated height, using blocks disposed side-by-side with intermediate supports. The unified structure optionally includes one or more curved structures, such as vaulted ceilings, rounded walls or silos, tunnels, or otherwise.