Modular blood warmer

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Solution Overview

Problem

Existing blood warmers face challenges in preventing soiling of the heat transfer surface and suffer from temperature tracking delays, leading to overshoots in temperature adjustment.

Innovation Solution

A modular blood warmer design featuring an exchangeable conductor with a medium of higher thermal conductivity than air in the intermediate space between heating plates, which ensures quick temperature adjustment and prevents soiling, along with a vibration motor for improved heat transfer and a disinfectant medium for cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If additional hygienic measures such as special materials are used to prevent soiling, then protection against soiling is improved, but device complexity and cost increase

Engineering Contradiction:
Improveprotection against soilingVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The conductor is designed as a disposable component that can be easily removed and replaced. After use, the conductor is discarded rather than cleaned, eliminating the need for complex cleaning systems and special anti-soiling materials. This resolves the contradiction by protecting against soiling through disposal rather than through complex preventive measures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The conductor is extracted as a separate, removable component from the heating device. This allows the conductor to be easily removed after use and replaced with a fresh one, preventing soiling accumulation without requiring complex cleaning mechanisms or special materials on the heating plates.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the temperature control system adjusts the heating, then temperature control is improved, but time delay causes overshoots in temperature adjustment

Engineering Contradiction:
Improvetemperature control precisionVSAvoidtime delay in temperature tracking
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The thermal conductivity parameter of the medium between the heating plate and conductor is changed from air (low thermal conductivity) to a medium with higher thermal conductivity. This parameter change reduces the thermal resistance and decreases the time delay in heat transfer, allowing the temperature control system to respond more quickly and accurately without overshoots.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If an exchangeable conductor is used to simplify cleaning, then ease of operation is improved, but thermal coupling between conductor and heating plate deteriorates due to rough surfaces and intermediate spaces

Engineering Contradiction:
Improveease of conductor replacementVSAvoidthermal coupling efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A medium with higher thermal conductivity than air is introduced as an intermediary substance in the intermediate spaces between the heating plate and the conductor. This intermediary fills the gaps created by rough surfaces and improves thermal coupling, resolving the contradiction by maintaining good thermal contact even when the conductor is easily replaceable and surfaces are rough.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents soiling, reduces temperature tracking delays, and maintains uniform blood temperature without overshoots, while allowing for cost-effective and easy cleaning of the blood warmer.

Implementation Method 1

a medium, which has a higher thermal conductivity than air, is arranged at least partially statically in an intermediate space, which remains between the first and/or the second heating plate and the conductor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

along with a vibration motor for improved heat transfer

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS10921021B2Modular blood warmer
Publication Date: 2021.02.16 STIHLER ELECTRONICS GMBH
  • US10921021B2 patent drawing
  • US10921021B2 patent drawing
  • US10921021B2 patent drawing

AI summary

A blood warmer (10) has a first heating plate (12) and a second heating plate (14) as well as an exchangeable conductor (18, 20, 22, 24) for blood, which is arranged between the first heating plate (12) and the second heating plate (14). The blood warmer (10) has an inlet (66) and an outlet (68) for blood to which the conductor (18, 20, 22, 24) is fluidically connected. Due to the roughness of the surface (46) of the conductor (18, 20, 22, 24), an intermediate space (50) remains between the first heating plate (12) and/or the second heating plate (14) and the conductor (18, 20, 22, 24). A medium (52), which has a higher thermal conductivity than air, is at least partially statically arranged in the intermediate space (50). The blood warmer (10) may also have an electromechanical oscillating circuit and/or a vibration motor.