Heating module for a heating system of a habitable vehicle

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Solution Overview

Problem

Existing heating systems for habitable vehicles require larger, more powerful installations to maintain heating performance, which increases space requirements and complexity.

Innovation Solution

A flexible, compact heating module with a module housing, air conduction element, and heating element that can be integrated into existing systems without a blower, featuring a sensor device for temperature control and a control device for communication with other system components, allowing for efficient heat distribution and space-saving installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a normally central heating installation with blower is used to ensure corresponding heating performance, then heating performance is improved, but space requirements and device complexity increase

Engineering Contradiction:
Improveheating performanceVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The heating system is divided into modular heating modules that can be independently installed and operated. Each module contains only the essential heating element and air conduction components, separating the heating function from the blower function. This segmentation allows the system to achieve required heating performance through multiple distributed modules rather than one large complex installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blower device is extracted from the heating module itself and positioned as a separate central component. The heating modules are designed to be blowerless, containing only the heating element and air conduction elements. This extraction simplifies each heating module while maintaining overall system performance through the central blower's air movement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If a normally central heating installation with blower is used to ensure corresponding heating performance, then heating performance is improved, but space requirements increase

Engineering Contradiction:
Improveheating performanceVSAvoidspace requirements
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The heating system is divided into multiple compact modular units that can be distributed throughout the habitable vehicle. Each module has minimal space requirements since it lacks a blower and contains only essential heating and air conduction components. These modules can be installed in distributed locations rather than requiring one large central installation space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating modules are designed with a compact form factor suitable for installation in three-dimensional spaces within the vehicle structure. The air conduction elements can be routed through available spaces and conduits, allowing the system to utilize vertical and lateral dimensions rather than requiring large horizontal installation areas.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the sensor device is arranged centrally within the air conduction element, then measurement precision is improved, but the risk of direct contact with hot airflow increases

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidheat damage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A displacement element is introduced as an intermediary component between the heated airflow and the sensor device. This displacement element redirects the hot airflow around the sensor while maintaining the sensor's central position for accurate temperature measurement. The intermediary protects the sensor from direct thermal exposure while preserving its measurement capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The displacement element is positioned upstream of the sensor to deflect hot airflow away from the sensor before the air can directly contact it. This preemptive deflection cushions the sensor against thermal damage while allowing the sensor to remain in the central measurement position where it can accurately measure the bulk airflow temperature.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a space-efficient and flexible heating solution that can be easily integrated into habitable vehicles, ensuring effective heat distribution while minimizing the risk of overheating and damage, and allowing for modular operation with various energy sources.

Implementation Method 1

at least one heating element, wherein the heating element is adapted to heat air flowing from the air inlet opening to the air outlet opening

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The heating module can have a sensor device adapted to record the temperature of the air flowing through the heating module

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Data Source

PatentUS11541724B2Heating module for a heating system of a habitable vehicle
Publication Date: 2023.01.03 TRUMA GERATETECHNIK GMBH & CO KG
  • US11541724B2 patent drawing
  • US11541724B2 patent drawing
  • US11541724B2 patent drawing

AI summary

Disclosed is a heating module (12) for a heating system (10) of a habitable vehicle, the module comprising: a module housing (36) having an air inlet opening (56) and an air outlet opening (58); an air conduction element (76) which is accommodated in the module housing (36), has multiple conduction sections (92, 94, 96), and is connected to the air inlet opening (56) and the air outlet opening (58); and at least one heating element (110, 112; 210, 212), said heating element (110, 112; 210, 212) being designed to heat air flowing from the air inlet opening (56) to the air outlet opening (58).