Modular Bone Augment Stacking for Intramedullary Fusion

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Solution Overview

Problem

Current intramedullary implant systems face challenges in effectively cooperating with bone augments to ensure proper bone growth and fusion, particularly in cases where bone is diseased or damaged, as existing modular implant systems lack flexibility and optimal integration with the bone structure.

Innovation Solution

A modular implant system comprising multiple modular bone augment parts that can be stacked and engaged using fixation members to form a bone augment, with a combination of non-porous and porous sections for structural integrity and bone ingrowth, respectively, allowing for customizable height and integration with intramedullary implants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If modular implant parts are used to replace diseased or damaged bone, then bone replacement and augmentation can be achieved, but the flexibility and optimal integration with bone structure is insufficient

Engineering Contradiction:
Improveflexibility and integration with bone structureVSAvoidbone growth and fusion
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The bone augment is divided into multiple modular parts that can be stacked and assembled together. Each modular part can be independently positioned and oriented, allowing the surgeon to customize the configuration to match the specific bone defect geometry and promote optimal bone growth patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the modular bone augment are designed with distinct properties - some portions are porous to encourage bone ingrowth while other portions are non-porous for structural support. The modular architecture allows these different qualities to be distributed throughout the implant according to local bone requirements.

Inventive Principle:
Principle #3Local quality

2Reliability

If bone augments are used with intramedullary implants, then bone replacement can be achieved, but proper bone growth and fusion may not occur

Engineering Contradiction:
Improvebone growth and fusionVSAvoidmodular implant system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The modular bone augment components are designed to nest within or around the intramedullary implant structure. The augment parts can be stacked concentrically or positioned in nested arrangements that utilize the space provided by the intramedullary device while maintaining structural integrity and promoting bone fusion.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If modular implant parts are stacked and engaged with fixation members, then customizable height and integration is achieved, but structural integrity may be compromised

Engineering Contradiction:
Improvecustomizable heightVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The modular parts are designed with pre-formed engagement features and fixation member receptacles that ensure proper alignment and secure connection before the actual fixation is applied. The stacking geometry is predetermined to maintain structural integrity while allowing height customization.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system enables effective bone replacement and augmentation, promoting bone ingrowth and fusion by providing a customizable, structurally sound, and biocompatible solution that adapts to individual patient needs, enhancing surgical repair outcomes.

Implementation Method 1

a combination of non-porous and porous sections for structural integrity and bone ingrowth

Methodology Applied
Scientific EffectOsteoconduction: Porosity

Data Source

PatentEP3585314B1Implants for bridging osseous defects
Publication Date: 2023.06.07 BIOMET MFG LLC
  • EP3585314B1 patent drawingFigure 1
  • EP3585314B1 patent drawingFigure 2
  • EP3585314B1 patent drawingFigure 3A

AI summary

Various modular implants and modular implant systems are disclosed herein, as are methods of implanting the same. The modular implant systems can include modular implants that are stacked on each other to define a modular implant system, which in an example can be used to replace or augment a void in bone. The modular implants can interact with an intramedullary implant to, for instance, assist with a fusion procedure.