Modular External Bone Fixator for Fracture Stabilization

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Solution Overview

Problem

Current external orthopedic fixation devices are inadequate for treating fractures, particularly in conflict zones, as they are often heavy, uncomfortable, and scarce, leading to prolonged recovery times and limited treatment options, with a need for devices that are lighter, more versatile, and cost-effective.

Innovation Solution

A novel external bone fixator apparatus featuring adjustable arch-shaped support members with wire retainers and strut-rod assemblies that allow for precise positioning and adjustment of Kirschner wires to stabilize fractures, incorporating a method for compression, distraction, flexion, retraction, and rotational adjustments to facilitate healing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional external fixation devices are used, then fracture stabilization is achieved, but the devices are heavy and uncomfortable for patients

Engineering Contradiction:
Improvefracture stabilizationVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The fixation device is divided into multiple modular components including arch-shaped support members, wire retainers, and connection elements. This segmentation allows the device to maintain structural integrity for fracture stabilization while reducing overall weight through optimized component design and selective material usage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the device utilize different material properties and structural characteristics. The arch-shaped support members use high-strength materials localized at critical stress points, while other portions use lighter materials, achieving weight reduction without compromising fracture stabilization capability.

Inventive Principle:
Principle #3Local quality

2Reliability

If traditional external fixation devices are used, then fracture stabilization is achieved, but treatment options are limited and recovery time is prolonged

Engineering Contradiction:
Improvefracture stabilizationVSAvoidtreatment options
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device incorporates universal wire retainers that can accommodate different wire configurations and attachment methods. The arch-shaped support members can be positioned and oriented to address various fracture patterns, and the modular design allows adaptation to different anatomical sites, providing multiple treatment options within a single device system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device allows dynamic adjustment of wire tension, arch positioning, and component configuration during treatment. This dynamic capability enables adaptation to changing patient needs and fracture healing progress, extending treatment options beyond static fixation approaches.

Inventive Principle:
Principle #15Dynamics

3Reliability

If traditional external fixation devices are used, then fracture stabilization is achieved, but the devices are scarce and costly in conflict zones

Engineering Contradiction:
Improvefracture stabilizationVSAvoidmanufacturing cost and availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The modular segmented design allows individual components to be manufactured separately using simpler, more cost-effective processes. This segmentation enables local manufacturing in resource-limited settings while maintaining the reliability of the complete assembly for fracture stabilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Certain components of the device are designed to be inexpensive and potentially disposable, reducing the need for complex sterilization and maintenance infrastructure. This approach lowers overall cost and improves availability in conflict zones where medical resources are scarce.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS10806493B2Sadat fixation device and method
Publication Date: 2020.10.20 SADAT SAFIULLAH
  • US10806493B2 patent drawing
  • US10806493B2 patent drawing
  • US10806493B2 patent drawing

AI summary

An external bone fixator apparatus for use in orthopedic surgery and treatments is disclosed herein. The present application relates generally to orthopedics. More specifically, the present application relates to apparatus and methods for the repair of fractures or deformities in long bones. Devices of the disclosed system enable fixation of bone fractures during reduction and other orthopedic procedures. These fixation devices may include an adjustable fixation frame having external fixation elements adapted to position Kirschner wires (K-wires) engaging the bone segments of the fracture.