Modular Long Bone Positioning Structure for Fracture Alignment

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Solution Overview

Problem

Existing methods for positioning and stabilizing long bones during orthopedic procedures, such as femur fractures, are inefficient and prone to misalignment due to the use of unsecured crutches and manual assistance, which can lead to complications and difficulty in maneuvering medical equipment.

Innovation Solution

A modular long bone positioning device with adjustable components, including a crescent-shaped member and vertical post, that securely affixes to a surgical table, allowing for precise adjustment and stabilization of the patient's leg, eliminating the need for manual assistance and reducing misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If unsecured crutches and manual assistance are used for positioning, then the device complexity is reduced, but the alignment precision and stability deteriorate

Engineering Contradiction:
Improvepositioning device structureVSAvoidbone alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The positioning device is divided into multiple independent components: a base plate for attachment to the surgical table, a vertical post with adjustment mechanism, a crescent-shaped member with plunger for lateral positioning, and a horizontal brace member for longitudinal support. Each component can be adjusted independently to achieve precise bone alignment while maintaining overall structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates adjustable components including a vertical post with height adjustment, a crescent-shaped member with a plunger mechanism for lateral positioning, and a horizontal brace member with longitudinal adjustment. These dynamic adjustment capabilities allow the device to adapt to different patient anatomies and fracture types, achieving precise alignment without requiring complex fixed structures.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If unsecured crutches are used for positioning, then the ease of operation is improved, but the stability and reliability of bone positioning deteriorate

Engineering Contradiction:
Improvepositioning operationVSAvoidbone positioning stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The positioning device is designed to be self-adjusting and self-securing. The base plate attaches securely to the surgical table, and the adjustable components (vertical post, crescent-shaped member with plunger, horizontal brace member) can be independently positioned and locked to provide stable bone alignment without requiring continuous manual assistance or complex operational procedures.

Inventive Principle:
Principle #25Self-service

3Device complexity

If manual assistance is used for positioning, then the device complexity is reduced, but the productivity and procedural efficiency deteriorate

Engineering Contradiction:
Improvepositioning systemVSAvoidprocedural efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The positioning device is assembled and adjusted before the fracture reduction procedure begins. The base plate is attached to the surgical table, and all positioning components (vertical post, crescent-shaped member, horizontal brace member) are pre-adjusted to the required positions. This preliminary setup eliminates the need for continuous manual assistance during the procedure, thereby improving productivity and procedural efficiency.

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If unsecured crutches are used, then the ease of manufacture is improved, but the loss of time for realignment deteriorates

Engineering Contradiction:
Improvepositioning deviceVSAvoidrealignment time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The positioning device uses simple, easily manufactured components: a base plate, vertical post, crescent-shaped member, and horizontal brace member. These individual parts can be produced using standard manufacturing processes and assembled quickly, minimizing the time required for setup and realignment while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250295542A1Long bone positioning device
Publication Date: 2025.09.25 LAW JESUA
  • US20250295542A1 patent drawing
  • US20250295542A1 patent drawing
  • US20250295542A1 patent drawing

AI summary

A patient positioning device for use during the repair of a long bone procedure includes a crescent-shaped member detachably coupled to an elongated post member, a patient positioning instrument mounted in the track of the crescent-shaped member having an adjustable radial position toward the center of the crescent-shaped member, where the patient positioning instrument comprises at least one of a padded plunger, a bone pusher, and a bone hook. The device further includes a horizontally-oriented brace member mounted in the track of the elongated post member having an adjustable height position along the track, and the patient positioning instrument and the brace member being adapted to securely hold and support a patient's anatomy. The patient positioning device is coupled to a clamp for secure mounting to a surgical table.