Modular Border Wall Base Units for Rapid Deployment

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Solution Overview

Problem

Current methods for constructing border walls are inefficient and time-consuming due to the need for extensive foundation work and labor-intensive assembly processes.

Innovation Solution

The use of large, mobile carbon steel base units with overlapping structures that can be easily transported and assembled without additional foundation, featuring detachable axles and couplings for rapid deployment, and integrated with below-grade and upper barrier systems for enhanced security.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional border wall construction methods are used, then the wall provides stable barrier function, but the construction process is time-consuming and labor-intensive

Engineering Contradiction:
Improveconstruction speedVSAvoidconstruction time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The border wall system is divided into modular base units, each comprising a base section, barrier section, and cap section that can be independently manufactured and assembled. This segmentation enables parallel construction activities and rapid deployment without requiring extensive foundation work for each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Base units are pre-assembled with integrated barrier sections and caps at the manufacturing site before transport to the construction location. This preliminary assembly eliminates on-site construction complexity and reduces the time required for actual wall installation, allowing for rapid deployment.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If extensive foundation work is performed, then the wall achieves stable installation, but the construction process becomes more complex and time-consuming

Engineering Contradiction:
Improvewall stabilityVSAvoidconstruction complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The base units incorporate adjustable leveling mechanisms and movable components that allow adaptation to varying ground conditions without requiring extensive foundation work. This dynamic adjustment capability maintains wall stability while simplifying the construction process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The base units are designed with self-leveling and self-adjusting features that enable them to adapt to the ground surface automatically during installation, eliminating the need for complex foundation preparation and reducing construction complexity.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If labor-intensive assembly processes are used, then precise alignment is achieved, but construction efficiency decreases

Engineering Contradiction:
Improvealignment precisionVSAvoidassembly efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The modular base unit design with standardized connection interfaces enables precise alignment through simple mechanical joining, eliminating the need for labor-intensive manual alignment while maintaining high precision. Each module is designed to interlock with adjacent units, ensuring consistent alignment across the entire wall structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10781606B2Border wall
Publication Date: 2020.09.22 THE MODERN GROUP
  • US10781606B2 patent drawing
  • US10781606B2 patent drawing
  • US10781606B2 patent drawing

AI summary

A plurality of base units is loaded onto a plurality of trailers. The plurality of trailers is coupled to a plurality of trucks. The plurality of trucks is transported to a construction site. The plurality of base units is unloaded from the plurality of trailers and placed at the construction site to form a wall.