Modular brew systems

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Solution Overview

Problem

Commercial coffeehouses face challenges in adapting to fluctuating consumer demand due to the high power requirements of conventional beverage preparation systems, which often necessitate costly and disruptive upgrades to electrical infrastructure and occupy valuable space.

Innovation Solution

A modular coffee brewing system with a centralized boiler and power management module that supplies hot water and operational control to multiple brew tower modules, allowing for simultaneous operation on a single high-power circuit, reducing the need for additional infrastructure and space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple conventional beverage preparation systems are installed to meet high consumer demand, then productivity increases, but power infrastructure complexity and cost increase

Engineering Contradiction:
Improvebeverage preparation capacityVSAvoidpower infrastructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple beverage preparation systems into a single integrated modular system where multiple brew towers share a common base module containing the power supply and control systems. This merging approach allows the system to handle high consumer demand through multiple simultaneous brewing stations while avoiding the need for separate high-power circuits for each station, thus resolving the contradiction between increased productivity and reduced power infrastructure complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base module serves multiple functions by providing power supply, water heating, and control capabilities to multiple brew towers simultaneously. This universal design allows a single high-power circuit to support multiple brewing operations, enabling the system to scale productivity without proportionally increasing power infrastructure requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple independent beverage preparation systems are installed, then adaptability to consumer demand improves, but space requirements increase

Engineering Contradiction:
Improvedemand flexibilityVSAvoidpreparation area space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The modular design merges multiple brew towers into a shared platform with common base module, allowing the system to adapt to varying consumer demands by activating different numbers of brew towers as needed, while occupying significantly less space than multiple independent systems would require

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If conventional systems are installed to meet fluctuating demand, then productivity increases, but installation cost and disruption increase

Engineering Contradiction:
Improvebeverage preparation capacityVSAvoidinstallation ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system is segmented into modular components (base module and interchangeable brew towers) that can be installed and configured in stages. This segmentation allows the establishment to start with a single module and add capacity incrementally, avoiding the need for large upfront investments and extensive disruptions that would be required for installing multiple complete independent systems

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides flexibility, reduces costs and disruption, and simplifies the adaptation to changing demands by enabling multiple brew tower modules to operate on a single high-power circuit, minimizing the need for additional infrastructure and space, while maintaining efficient operation and maintenance.

Implementation Method 1

a boiler assembly (which typically requires a significant portion of the total power consumption of a coffee brewing system) in a single base module

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11871866B2Modular brew systems
Publication Date: 2024.01.16 STARBUCKS CORPORATION
  • US11871866B2 patent drawing
  • US11871866B2 patent drawing
  • US11871866B2 patent drawing

AI summary

A modular brewing system is described for providing hot water and managing power to multiple brew tower modules using a single centralized boiler and power management module so as to limit the number of high-power circuits required in a coffeehouse or store. The boiler and power management module manages power of components of the centralized boiler assembly and any brew tower modules connected thereto, including the boiler heaters, the grinder motors, and the brew chamber heaters.