Modular Brining Containers for Cheese Quality Control
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Solution Overview
Problem
Existing cheese brining systems face issues such as groundwater contamination, high investment costs, inefficiency due to 'first-in-last-out' storage, difficulty in adapting to fluctuations in cheese production, and challenges in maintaining consistent brine quality and temperature, leading to quality differences and increased moisture loss.
Innovation Solution
A modular brining system using portable, stackable brining containers with adjustable temperature control and separate brining and storage locations, allowing for individual brining durations and hygienic cleaning, and enabling 'first-in-first-out' processing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If large fixed brine basins are used with continual brine refreshing, then consistent brine temperature and composition are maintained, but investment costs and building expenditure increase due to heavy foundations and stainless steel constructions
Solution Approach 1:
The patent divides the brining system into multiple separate brine baths instead of using one large basin. Each brine bath is a smaller, independent unit that can be individually managed and refreshed. This segmentation maintains brine quality consistency while reducing the complexity and cost of any single brine bath structure.
2Ease of manufacture
If brine baths are positioned in ground with coated concrete, then construction costs are reduced, but groundwater contamination risks arise from leakages
Solution Approach 1:
The patent employs removable and replaceable brine baths that can be easily removed and replaced. If a brine bath develops leakage or contamination issues, it can be discarded and replaced with a new one, preventing groundwater contamination while keeping construction costs low. This disposable approach eliminates the need for expensive waterproofing of permanent concrete structures.
3Stability of the object's composition
If continuous brine refreshing is performed, then correct temperature and composition are guaranteed, but energy consumption increases for heating and cooling brine water
Solution Approach 1:
Instead of continuous brine refreshing, the patent implements periodic refreshing of brine baths. Brine baths are refreshed at scheduled intervals rather than continuously, which maintains adequate brine quality while significantly reducing the energy required for heating and cooling operations. The smaller volume of each individual brine bath also reduces thermal mass, making temperature control more energy-efficient.
4Productivity
If large cages extend along complete width of brine basin, then cheese can be efficiently processed, but adaptability to production fluctuations is reduced
Solution Approach 1:
The patent uses multiple separate brine baths instead of one large basin with long cages. This allows the system to selectively use only the number of brine baths needed for current production levels. When production fluctuates, unused brine baths can simply remain idle, providing flexibility without requiring complex adjustable cage systems.
5Quantity of substance
If first-in-last-out storage is used in large cages, then cheese can be stored in brine, but quality differences and moisture loss increase due to varying brine duration
Solution Approach 1:
The patent inverts the traditional first-in-last-out approach by implementing first-in-first-out processing through individual brine baths. Each brine bath processes a specific batch of cheese through to completion before moving to the next batch, ensuring that cheese enters and exits the brining process in a controlled sequence. This inversion of the storage logic to a processing logic maintains quality consistency while preserving storage capacity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures consistent cheese quality by maintaining optimal brining conditions, reducing moisture loss, and allowing for flexible cheese processing without continuous brine replenishment, while minimizing contamination and environmental risks.
Implementation Method 1
the salinity of the brine water decrease (salt soaks into cheese
Implementation Method 2
moisture is withdrawn from cheese
Implementation Method 3
The brine water in the brining container is cooled to a desired temperature
Data Source
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AI summary
Method for the brining of cheese, whereby use is made of an apparatus comprising a brining space with a brining in location, a brining out location, at least one brining container (1), and a holder (2) that is placeable in the brining container with at least one placement surface (3) for the cheese to be brined, whereby the cheese to be brined is positioned on the placement surface and the holder is placed in the brining container, wherein the brining container that is being used, is formed by a brining container that is not fixedly or mechanically connected to the floor of the brining in location or to any component forming part of the apparatus, whereby, with the placing of the holder in the brining container the brining container is filled with brining water, after which the brining container with the cheese to be brined is placed down or is removed from the brining in location to a brining storage location, to remain there during a desired brining duration.