Modular Building Frame with Integrated Duct Knots

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Solution Overview

Problem

Existing modular building structures require ducts to be integrated into walls after the complex frame is constructed, complicating design and lengthening implementation time, as they are not integrated with the module frame as a whole.

Innovation Solution

Integrating ducts into the module frames with connecting knots that have through channels and quick connections, allowing ducts to be associated with the module frames and walls during assembly, eliminating the need for repetitive duct arrangement between modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ducts are integrated into walls after the complex frame is constructed, then walls can be assembled separately, but design complexity increases and implementation time lengthens

Engineering Contradiction:
ImproveWall assembly easeVSAvoidDesign complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The building system is divided into modular frames that can be assembled independently. Each frame is a self-contained unit with standardized connection points, allowing the overall structure to be built through simple repetition of modular units rather than complex custom assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Connection knots and duct routing paths are pre-configured within each modular frame during manufacturing. This preliminary arrangement of ducts and connection points eliminates the need for complex on-site design and installation work, as the integration path is already established before assembly begins.

Inventive Principle:
Principle #10Preliminary action

2Strength

If ducts are integrated into walls after frame construction, then structural integrity is maintained, but implementation time increases

Engineering Contradiction:
ImproveStructural integrityVSAvoidImplementation time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The system separates structural elements (frames) from service elements (ducts integrated via knots). Frames maintain structural integrity through rigid beam connections, while ducts are integrated through standardized knots that do not compromise frame strength. This segmentation allows parallel preparation of structural and service components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Connection knots with integrated duct paths are prepared in advance as standardized components. During assembly, these pre-configured knots are simply connected to the frame, eliminating time-consuming on-site duct installation while maintaining structural integrity through the standardized connection design.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If ducts are arranged repetitively in each module, then standardization is achieved, but design flexibility is reduced and complexity increases

Engineering Contradiction:
ImproveModule standardizationVSAvoidDuct arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connection knot is designed as a universal component that can accommodate multiple duct types and routing configurations. A single standardized knot design serves multiple functions: structural connection, duct routing, and service integration. This universality allows the same modular frame to be used in various building configurations without requiring different duct arrangements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If ducts are integrated into walls rather than frames, then wall functionality is enhanced, but overall system integration is compromised

Engineering Contradiction:
ImproveWall functionalityVSAvoidSystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connection knot merges multiple functions into a single integrated component: it provides structural connection between frames, serves as a mounting point for ducts, and enables service integration. By combining these functions at the knot level rather than integrating ducts into walls, the system achieves both wall functionality and overall system integration without complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10526781B2Modular building structure with integrated plants
Publication Date: 2020.01.07 EMMEALLAENNE SRL
  • US10526781B2 patent drawing
  • US10526781B2 patent drawing
  • US10526781B2 patent drawing

AI summary

A modular building structure with relative integrated plants, as obtained by assembling a plurality of module frames to obtain a complex frame, allows associating ducts of one or more plants to the module frame. The module frames have a parallelepiped-like shape and are identified by beams joining in respective angles, including a plurality of connecting knots joining module frames adjacent to the angles; the adjacent beams of side-by-side module frames are spaced apart by the knots and the panels and are connected to the beams of the module frame thereto, so as to create an air gap. The integrated plants have a plurality of ducts arranged in the air gaps and in the through channels, which include, at edges or angles of the module frame, quick connections for connecting the ducts related to a module frame to those of another module frame placed side-by-side thereto.