Modular Cable Channel Assembly for Adaptive Vehicle Cable Routing
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Solution Overview
Problem
Existing cable management systems for vehicles lack adaptability and ease of customization to accommodate varying cable configurations and lengths, leading to inefficiencies in cable routing and potential damage to cables.
Innovation Solution
A modular contour adaptive channel assembly comprising pivotably and releasably connected modules that can be easily adjusted and customized to accommodate different cable shapes and sizes, featuring a base and cover with adjustable fasteners to define a common cable channel.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If existing cable management systems are used, then cable routing is performed, but the systems lack adaptability to accommodate varying cable configurations and lengths
Solution Approach 1:
The channel assembly is divided into multiple modular segments that can be connected in series. Each segment contains standardized connection interfaces (front and rear connectors) that allow flexible assembly of different numbers and configurations of modules to match various cable routing requirements, thereby improving adaptability without significantly increasing overall system complexity.
Solution Approach 2:
The channel assembly is designed with universal connection interfaces and standardized dimensions that allow the same basic module to serve multiple routing configurations. The front and rear connectors are designed to work with any module in the series, creating a universal system that can accommodate different cable configurations using the same component library.
2Ease of operation
If existing cable management systems are used, then cable retention is provided, but the systems lack ease of customization for different cable shapes and sizes
Solution Approach 1:
The channel assembly is divided into multiple modular segments that can be connected in series. Each segment contains standardized connection interfaces (front and rear connectors) that allow flexible assembly of different numbers and configurations of modules to match various cable routing requirements, thereby improving adaptability without significantly increasing overall system complexity.
Solution Approach 2:
The channel assembly incorporates movable components including the cover that can be opened and closed, and the modular segments that can be connected and disconnected. This dynamic design allows easy reconfiguration of the channel assembly to accommodate different cable shapes and sizes by simply adjusting module connections or opening the cover for cable access.
3Adaptability or versatility
If modular design is implemented, then flexibility and customization are improved, but assembly complexity increases
Solution Approach 1:
The connector design merges multiple functions into single components. The front and rear connectors simultaneously provide mechanical attachment, electrical connection (if applicable), and alignment features. This consolidation reduces the number of separate parts and assembly steps required, offsetting the complexity introduced by modularity.
Solution Approach 2:
All modules in the assembly use identical connection interfaces and standardized dimensions. This homogeneity means that the same assembly procedure and compatible components are used throughout the entire channel assembly, reducing the learning curve and simplifying the assembly process despite the modular nature of the system.
Data Source
AI summary
A modular contour adaptive channel assembly may include comprising a plurality of modules releasably and adjustably connected to one another in a chain-like manner to define a common cable channel. Each of the plurality of modules may include a base, a cover removably disposed on the base, and a cable passage defined between the cover and the base. The base may include a front connector, a rear connector, and a base fastener. The cover may include a cover fastener. The cover fastener and the base fastener may be engaged with one another releasably connecting the cover and base. Adjacent modules of the plurality of modules may be pivotably and releasably connected to one another via engagement of the front connector of a first module of the adjacent modules and the rear connector of a second module of the adjacent modules. The cable passages may collectively define the common cable channel.