Modular Cable Protector System with Segmented Hinged Design
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing cable protection methods, such as tape and rigid cable covers, are ineffective and inflexible, failing to adequately protect cables from damage and pedestrian hazards in dynamic environments like office and construction sites, and lack portability and adjustability.
Innovation Solution
A modular cable protector system comprising pivotally and removably coupled components that can be easily assembled and disassembled to form a channel for cable protection, allowing for flexible configuration and easy transport, with features like sloped surfaces for pedestrian safety and adjustable pivoting to accommodate curved cables.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If rigid cable covers are used, then cable protection is improved, but adaptability to curved cables and portability deteriorate
Solution Approach 1:
The cable cover is divided into multiple rigid segments that can be connected together. Each segment maintains structural integrity for cable protection while the segmented design allows the cover to bend and adapt to curved cable paths. The segments are connected through hinges or flexible joints that enable angular adjustments.
Solution Approach 2:
The cable cover incorporates dynamic elements such as hinges, pivots, or flexible connectors between rigid segments. These dynamic components allow the cover to change its configuration from straight to curved, adapting to different cable routing requirements while maintaining rigid protection when needed.
2Reliability
If permanent cable covers are installed, then cable protection is improved, but portability and ease of removal deteriorate
Solution Approach 1:
The cable cover system is segmented into modular sections that can be easily assembled and disassembled. Each segment can be independently removed or repositioned, providing both protection when installed and portability when needed. The segmentation allows for tool-free assembly and disassembly in many implementations.
Solution Approach 2:
The cable cover incorporates pre-designed connection mechanisms such as snap-fits, clips, or interlocking features that enable easy assembly and disassembly without tools. These preliminary design features prepare the system for rapid deployment and removal, maintaining both protection and portability.
3Adaptability or versatility
If adjustable cable covers are designed, then adaptability is improved, but device complexity increases
Solution Approach 1:
The adjustable cable cover is divided into standardized segments with uniform connection interfaces. This segmentation allows for adjustability through simple addition or removal of segments rather than complex mechanisms. Each segment is identical or similar, reducing design complexity while providing versatility.
Solution Approach 2:
The cable cover segments are designed with universal connection features that work the same way regardless of position or configuration. The same segment and connection mechanism serve multiple functions: providing protection, enabling adjustment, and facilitating assembly/disassembly. This universality reduces overall system complexity.
Data Source
AI summary
In accordance with one embodiment of the present disclosure, a cable protector system is provided. The system includes a first component, the first component comprising a top surface, a bottom surface, and two opposing ends. The first component defines a channel extending between the two opposing ends. The system also comprises a second component, the second component being substantially identical to the first component. When the first and second components are coupled, each of the top surfaces are substantially co-planar and each of the bottom surfaces are substantially co-planar and the channels together define a single channel extending between the first component and second component. The channel is configured to receive at least one cable.