Modular Cable Raceway with Interchangeable Channel Members

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Solution Overview

Problem

Existing cable management solutions are inadequate for use on various flooring materials, as they either perform poorly or are limited to specific environments, failing to effectively manage electrical and connectivity cabling while ensuring safety and aesthetics.

Innovation Solution

A modular raceway system with an elongated track member and interchangeable channel members, designed to accommodate different flooring types, featuring end channels, a cover, and support mechanisms to securely hold cables and provide stability, while allowing for customizable installation and grounding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a basic floor cable cover is used as a one-piece continuous structure, then it can be laid upon virtually any flooring, but it works poorly on a plurality of different flooring materials and is limited to specific flooring environments

Engineering Contradiction:
Improveadaptability to different flooring materialsVSAvoidperformance on different flooring materials
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The raceway system is divided into multiple components: a track member with passages for cables, a cover for enclosing cables, and interchangeable channel members for different flooring types. This segmentation allows each component to be optimized for its specific function while maintaining overall adaptability across various flooring materials.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The track member design serves multiple functions: it provides structural support, contains cable passages, supports the cover, and interfaces with different channel members for various flooring types. This multi-functionality enables a single base design to work across diverse flooring environments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If exposed cables are used to provide connectivity away from walls, then connectivity is achieved, but safety and aesthetic issues arise requiring cable management

Engineering Contradiction:
Improveconnectivity accessVSAvoidsafety and aesthetic issues
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Cables are nested within the track member passages and further enclosed by the cover. This nested structure protects cables from exposure while maintaining organized routing from wall outlets to floor locations, eliminating safety hazards and improving aesthetics.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The raceway system acts as an intermediary between wall outlets and floor locations, providing a protected pathway for cables. This intermediary structure eliminates direct exposure of cables to the environment, addressing both safety and aesthetic concerns while maintaining connectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a fixed raceway design is used, then installation is simplified, but adaptability to different flooring types and future cabling needs is limited

Engineering Contradiction:
Improveinstallation simplicityVSAvoidadaptability to flooring types and cabling needs
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The raceway system incorporates interchangeable channel members that can be selected and swapped based on different flooring types and installation requirements. This dynamic component allows the system to adapt to various environments while maintaining a simple track member and cover design for consistent installation procedures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20200388999A1Raceway for electrical and connectivity cables
Publication Date: 2020.12.10 FSR
  • US20200388999A1 patent drawing
  • US20200388999A1 patent drawing
  • US20200388999A1 patent drawing

AI summary

A raceway formed of an elongated track member, the track member having at least one elongated passage adapted to receive one or more cables, the at least one elongated passage located intermediate end channels on each side of the track member, a cover for enclosing the cables within the elongated passage of the track member, and a channel member associated with each end channel. The channel member is user determinable with at least a portion of the channel member residing in the end channel.