Modular Cable Tie With Multi-Slot Head for Attachments
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Solution Overview
Problem
Existing cable ties lack flexibility and strength, with integral attachments leading to weaknesses and limited application versatility, and there is a need for cost-effective solutions that can be customized for various situations.
Innovation Solution
A modular cable tie system featuring a core cable tie with integrally formed slots and pawl mechanisms, allowing for the attachment of separate, customizable components such as handles, pull tabs, and other cable ties, enhancing strength and versatility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If integral attachments are added to cable ties, then functionality is improved, but strength deteriorates due to weak attachment points
Solution Approach 1:
The cable tie system is divided into separate functional components: a core cable tie providing structural strength, and detachable attachments providing specific functionalities. The attachment point is designed as a separate element that can be independently optimized, eliminating the weakness of integral attachments while maintaining overall system strength through the robust core cable tie design.
2Adaptability or versatility
If multiple cable tie variants are manufactured for different applications, then adaptability is improved, but manufacturing complexity and cost increase
Solution Approach 1:
A universal core cable tie design with standardized attachment points serves multiple applications. Different attachments (handles, pull tabs, surfaces for labeling, other cable ties) can be attached to the same core cable tie, eliminating the need to manufacture separate cable tie variants for each application while maintaining full functionality.
3Ease of manufacture
If separate attachments are used instead of integral formations, then manufacturing cost is reduced, but assembly complexity increases
Solution Approach 1:
The core cable tie is manufactured with pre-formed attachment points that are ready to receive attachments. This preliminary preparation simplifies the final assembly process, as attachments can be directly connected to the pre-configured points without requiring complex assembly steps or specialized tools.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design enables cost savings by using the same core cable tie for multiple applications, improves strength by integrating pawl mechanisms within a solid head, and allows for flexible configuration and increased functionality through interchangeable attachments.
Implementation Method 1
Strap 16 is designed so that there is a ratcheting effect when tapered end 18 is inserted into slot 14 and engages the pawl mechanism. The ratcheting effect prevents the strap from being pulled out once inserted.
Data Source
AI summary
A new and improved cable tie includes a core cable tie having a multi-slot head and a set of attachments that are not integrally formed with the core cable tie. A user can combine one or more attachments with a core cable tie to form a cable tie assembly. As such, a core cable tie can be modified with one or more attachments that are specific to a desired capability or configuration. This results in improved strength and cost savings in that the same core cable tie can be used for multiple applications. The user only adds attachments, such as finger or hand pulls, based on the needs of a specific situation.