Modular Cake Pan Assembly for Variable Height Baking
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Solution Overview
Problem
Existing cake pan/cutting systems do not allow for baking and cutting cakes of various preselected heights in a safe, convenient, and economical manner.
Innovation Solution
A multi-use pan system comprising a primary module and supplemental modules with a coupling assembly, enabling cakes of different heights to be baked and cut efficiently, with the ability to remove layers without flipping and accommodating various cake types, including ice cream cakes, and featuring interchangeable components for versatility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional single-use cake pans are used, then the structure is simple and easy to manufacture, but multiple pans are needed for different cake heights which increases device complexity and storage requirements
Solution Approach 1:
The cake pan is divided into a base module and multiple supplemental modules that can be stacked vertically. Each module has standardized coupling features (protrusions and recesses) that allow them to be assembled in different combinations to achieve various cake heights, eliminating the need for multiple separate pans.
Solution Approach 2:
The base module and supplemental modules are designed with universal coupling mechanisms that work together in any combination. The same modules can be used for different cake types (layer cakes, ice cream cakes, etc.) and heights, making the system multi-functional and adaptable to various baking needs.
2Ease of operation
If cakes are baked in traditional pans and then flipped for removal, then the baking process is simple, but there is risk of cake breakage and loss of time for cooling
Solution Approach 1:
Instead of flipping the cake over to remove it from the pan, the pan itself is designed to be disassembled by removing the supplemental modules from the top. This inverted approach allows the cake to remain upright and intact while the pan components are separated for easy cake removal.
Solution Approach 2:
The pan is segmented into removable modules, allowing the top portion to be separated from the base without disturbing the baked cake. This segmentation enables safe cake removal without flipping, reducing breakage risk and eliminating the need for extended cooling time.
3Adaptability or versatility
If multiple separate pans are purchased for different cake heights, then each pan can be optimized for its specific use, but the cost increases and portability decreases
Solution Approach 1:
The modular design allows a single set of base and supplemental modules to replace multiple specialized pans. The same components can be combined in different ways to create pans of various heights, reducing the total number of items needed and lowering overall cost while maintaining versatility.
Solution Approach 2:
Multiple pan functions are merged into a single modular system. The base module combined with different numbers of supplemental modules creates various effective pan heights, consolidating what would traditionally require multiple separate purchased items into one adaptable system.
4Adaptability or versatility
If traditional cake pans are used, then the design is simple, but storage space is required for multiple pans and portability is reduced
Solution Approach 1:
The supplemental modules are designed to nest within or stack compactly with the base module when not in use. This nesting arrangement minimizes the storage volume required for the modular pan system compared to storing multiple separate full-size pans.
Solution Approach 2:
By segmenting the pan into modular components, the system can be disassembled into smaller parts that occupy less storage space. The supplemental modules can be removed and stored separately or nested with the base, reducing the overall volume needed for storage and improving portability.
Data Source
AI summary
A primary module has a base with a periphery. The primary module has a base side wall with a lower edge formed integrally with the periphery of the base. The primary module has a base flange in an annular configuration with an inner edge formed integrally with the upper edge of the base side wall. Supplemental modules each have a supplemental side wall with an upper edge, a lower edge, an upper flange, and a lower flange. Each upper flange has an inner edge integrally formed with the upper edge of an associated supplemental side wall. Each lower flange has an inner edge integrally formed with the lower edge of the associated supplemental side wall. A coupling assembly secures together the primary module and the supplemental modules during use.


