Modular Truck Bed Camper Frame for Easy Assembly and Repair
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Solution Overview
Problem
Existing truck bed campers are difficult to assemble, require complex connections that are hard to repair, and lack customization options, limiting their versatility and ease of use.
Innovation Solution
A modular frame system comprising cargo side frames, an intermediate frame, and a roof frame with T-shaped tracks and bracket assemblies, allowing for easy assembly, repair, and customization with various accessories and components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional fixed-connection methods are used to assemble truck bed campers, then structural strength is improved, but ease of assembly and repair deteriorates
Solution Approach 1:
The camper frame is divided into modular sections (front section, rear section, roof section) that can be independently assembled and disassembled. Each section contains standardized connection points that simplify the assembly process while maintaining structural integrity through proper distribution of connection points across modules.
Solution Approach 2:
The patent employs universal connection brackets and standardized mounting points that serve multiple functions: structural attachment, accessory mounting, and repair replacement. These universal interfaces allow the same components to be used across different camper configurations and facilitate easy replacement without requiring custom fabrication.
2Adaptability or versatility
If custom fabrication is used to create unique connections, then adaptability is improved, but ease of repair deteriorates
Solution Approach 1:
The connection system is segmented into standardized, interchangeable components rather than custom-fabricated unique pieces. This allows different configurations to be achieved by assembling the same set of standardized parts in different arrangements, maintaining ease of repair while providing adaptability.
Solution Approach 2:
The patent provides adjustability through parameters such as adjustable bracket positions, variable mounting heights, and configurable connection points along the frame members. This allows the same standardized components to adapt to different customization needs without requiring custom fabrication.
3Reliability
If integrated accessory systems are built into the camper structure, then reliability is improved, but device complexity deteriorates
Solution Approach 1:
Accessory systems are segmented into separate, independently mountable units rather than being integrated into the main structure. This reduces the complexity of the base camper frame while allowing reliable accessory installations through dedicated mounting points and standardized interfaces.
Solution Approach 2:
The patent extracts accessory mounting functions from the main structural system by providing dedicated, separate mounting brackets and attachment points. This separation reduces structural complexity while maintaining reliability of both the frame and accessory systems through independent optimization of each.
Data Source
AI summary
A truck bed camper includes a frame system configured to support a pop-up roof. The frame system includes a roof frame, an intermediate frame, and a pair of cargo side frames. Each of the frames are formed by a plurality of extruded rails coupled together by a high strength plastic bracket. The roof frame, the intermediate frame, and the cargo side frames each having different rail and bracket profiles from each other. Hinge supports extend between the intermediate frame and the roof frame and are configured to move the roof frame between at least a raised configuration and a collapsed configuration.