Modular Canopy System Segmentation Universality

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Solution Overview

Problem

Existing canopy systems are often custom-made and expensive, lacking cost-effective solutions that utilize readily available components for easy setup and adjustment.

Innovation Solution

A modular canopy system comprising elongated rods, canopy pieces, and connection mechanisms that allow for easy assembly and adjustment, using mass-produced parts that can be expanded in length and width, and supported by cable wires or other supports, with features like magnetic connections and distance control threads for flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom-made canopy systems are used to meet various design needs, then the canopy system can be tailored to specific requirements, but the cost increases significantly

Engineering Contradiction:
Improvedesign customizationVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The canopy system is divided into separate modular components including canopy pieces, elongated rods, connection mechanisms, and support structures. Each component can be independently manufactured using standard processes and then assembled to create customized configurations, reducing overall manufacturing cost while maintaining design flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection mechanisms are designed with universal features that can accommodate different canopy piece sizes and configurations. The elongated rods and connection mechanisms can be used across multiple canopy assemblies, allowing the same components to serve various design needs without requiring custom manufacturing for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If custom-made canopy systems are used to meet various design needs, then the canopy system can be tailored to specific requirements, but the complexity of setup increases

Engineering Contradiction:
Improvedesign customizationVSAvoidsetup complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By segmenting the canopy system into standardized modular components with consistent connection interfaces, the setup process becomes more systematic and less complex. Each module can be independently positioned and connected using the same procedures, simplifying assembly despite design variations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection mechanisms incorporate movable and adjustable features that allow for easy assembly and disassembly. The dynamic connection system enables workers to quickly configure different canopy arrangements without complex fastening procedures, reducing setup complexity while maintaining design adaptability.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If traditional canopy systems with support posts are used, then structural stability is achieved, but the visual appeal and modern design options are limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidaesthetic design
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The design extracts the essential support function from traditional visible posts and relocates it to concealed support structures. The support posts are positioned to be less visually prominent or concealed within the overall structure, while the canopy pieces and connection mechanisms themselves provide the primary aesthetic appearance, achieving both stability and modern design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The canopy pieces utilize fabric or flexible material stretched over the elongated rod framework, creating a thin film structure that provides weather protection while maintaining visual openness and modern aesthetic appeal. This flexible shell approach replaces traditional solid post-and-beam constructions with a more contemporary appearance.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS9745755B2Canopy system
Publication Date: 2017.08.29 INFINITY CANOPY INC
  • US9745755B2 patent drawing
  • US9745755B2 patent drawing
  • US9745755B2 patent drawing

AI summary

There is described a canopy system comprising two or more parallel elongated rods, one or more canopy pieces having two parallel edges, two or more elongated bars connected to each of the two or more parallel elongated rods and attached to each of the two parallel edges of the one or more canopy pieces, and at least one connection mechanism attached to each of the elongated rods having a connector that is capable of being suspended from a support. The elongated rods may include at least one lower cavity having two channels each configured to detachably and slidably receive each of the elongated bars. The lower cavity may have a groove that is configured to detachably and slidably receive an accessory. The elongated rods each may include at least one upper cavity configured to detachably and slidably receive each connection mechanism and a second accessory.