Modular Cap Panel for Temporary Fire Barrier

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Solution Overview

Problem

Existing temporary fire barriers in construction and remodeling projects face challenges in providing continuous fire and smoke protection without requiring the construction of a soffet, especially in complex building settings with utilities above the ceiling.

Innovation Solution

A modular, reusable temporary fire barrier system that does not require construction above the existing ceiling, featuring a modular wall assembly mounted to the floor and side walls, and a modular cap assembly that provides fire barrier performance without the need for a soffet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional temporary fire barrier is constructed to meet fire code requirements, then fire and smoke protection is provided, but the construction complexity and cost increase due to the need for a soffit to reach the deck

Engineering Contradiction:
Improvefire and smoke protectionVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cap panel introduces a horizontal dimension to the fire barrier system, extending from the top of the wall panel to the deck above. This creates a three-dimensional enclosure that achieves fire barrier continuity without requiring complex soffit construction, thereby maintaining fire protection while reducing construction complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The fire barrier system is divided into modular components: wall panels and cap panels. The cap panel is a separate, prefabricated component that can be independently installed at the top of the wall assembly, simplifying the overall construction process while maintaining fire code compliance

Inventive Principle:
Principle #1Segmentation

2Reliability

If a traditional temporary fire barrier is constructed to meet fire code requirements, then fire and smoke protection is provided, but construction time increases due to the need for a soffit

Engineering Contradiction:
Improvefire and smoke protectionVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The cap panel is a prefabricated component manufactured off-site before installation. This preliminary preparation eliminates the need for complex on-site soffit construction, significantly reducing construction time while maintaining fire barrier integrity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By adding the horizontal cap panel dimension, the system achieves fire barrier continuity without requiring time-consuming vertical soffit construction to reach the deck, thereby accelerating the construction process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a traditional temporary fire barrier is constructed to meet fire code requirements, then fire and smoke protection is provided, but the system becomes less adaptable to complex building utilities above the ceiling

Engineering Contradiction:
Improvefire and smoke protectionVSAvoidadaptability to building utilities
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The cap panel extends the fire barrier horizontally along the deck, creating a barrier that can adapt to complex utility configurations above the ceiling without requiring vertical soffit construction that would interfere with plumbing, electrical, and HVAC systems

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The modular cap panel can be customized in size and configuration to accommodate specific utility locations, allowing the fire barrier system to adapt to different building layouts and utility arrangements while maintaining fire code compliance

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12305388B2Cap for a temporary wall system providing fire barrier protection
Publication Date: 2025.05.20 STARC SYSTEMS INC
  • US12305388B2 patent drawing
  • US12305388B2 patent drawing
  • US12305388B2 patent drawing

AI summary

A barrier system for partitioning a space includes wall panels which interlock with each other to provide a modular wall that is fire rated. The interlocking panels are assembled in the barrier in columns using a first tongue and groove assembly and a panel lock using a strike and latch supported by the tongue member and groove member, respectively. The barrier system further includes cap panel which adjoin each at a joint to provide a modular ceiling that is fire rated. The cap panels are assembled in the barrier to corresponding wall panels using a second tongue and groove assembly and a panel lock using a strike and latch supported by the tongue member and groove member, respectively.