Modular Vehicle Carrying Unit for Rapid Cargo Exchange

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Solution Overview

Problem

Current automated cargo delivery systems require cumbersome unloading and reloading processes at distribution centers, lacking flexibility and efficiency in handling multiple cargo items bound for different destinations.

Innovation Solution

A vehicle design featuring a front end unit, rear end unit, and a carrying unit that can be easily interposed and coupled, allowing the carrying unit to be separated and exchanged in a direction perpendicular to the vehicle's travel path, enabling easy unloading and reloading of cargo, and potentially featuring multiple carrying units and hexahedral cargo compartments with accessible openings on all sides for enhanced accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cargo is unloaded and reloaded at a distribution center using conventional vehicles, then cargo delivery can be achieved, but the unloading and reloading process becomes cumbersome and time-consuming

Engineering Contradiction:
Improvecargo unloading and reloading efficiencyVSAvoidtime for unloading and reloading cargo
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The vehicle is divided into separable components: a front end unit, a rear end unit, and a carrying unit. The carrying unit can be detached from the front and rear end units, allowing rapid cargo exchange without unloading individual items. This segmentation enables the carrying unit itself to be replaced rather than its contents, dramatically reducing cargo handling time at distribution centers.

Inventive Principle:
Principle #1Segmentation

2Strength

If the vehicle structure is made fixed and integrated, then structural strength is improved, but flexibility in disassembly and reassembly is reduced

Engineering Contradiction:
Improvevehicle structural strengthVSAvoidflexibility in disassembly and reassembly
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The vehicle structure transitions from a fixed integrated design to a dynamic modular design. The coupling mechanisms between the front end unit, rear end unit, and carrying unit allow the vehicle to adapt its configuration - being integrated during transport for strength, and separable during cargo exchange for flexibility. This dynamic reconfigurability resolves the contradiction between structural strength and disassembly flexibility.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple carrying units are used to handle multiple cargo items, then cargo handling flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvecargo handling flexibilityVSAvoidvehicle structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The front end unit and rear end unit are designed as universal coupling components that can interface with any carrying unit in the fleet. This standardization allows multiple carrying units to be used without proportionally increasing system complexity - the same coupling mechanisms work across all vehicle configurations. The modular design enables flexible cargo handling while keeping the control and coupling systems relatively simple through repetition of standardized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11597454B2Vehicle
Publication Date: 2023.03.07 TOYOTA JIDOSHA KK
  • US11597454B2 patent drawing
  • US11597454B2 patent drawing
  • US11597454B2 patent drawing

AI summary

A vehicle for transporting cargo includes a front end unit having a front wheel, a rear end unit having a rear wheel, and a carrying unit on which the cargo is loaded and which is interposed between the front end unit and the rear end unit so that the front end unit and the rear end unit are coupled to each other via the carrying unit. The carrying unit is configured to be separated from the front end unit and the rear end unit in a direction intersecting a direction in which the vehicle travels and to be coupled to the front end unit and the rear end unit while the front end unit and the rear end unit are stationary.