Modular Ceiling Grid Lighting Assembly with T-Bar Support

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Solution Overview

Problem

Conventional ceiling grid systems face issues with structural integrity, aesthetic appeal, complex retrofitting, high installation and maintenance costs, inefficient energy usage, and environmental concerns due to waste generation during refurbishment.

Innovation Solution

A modular ceiling grid lighting assembly that integrates structural support with lighting components, featuring a linear support element and optical elements, allowing for easy installation, reconfiguration, and recycling, while providing customizable light distribution and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional ceiling grid systems are used, then structural support is provided, but structural integrity deteriorates over time and aesthetic appeal is poor

Engineering Contradiction:
Improvestructural integrityVSAvoidservice life
Core Design Contradiction:
StrengthVSDuration of action of stationary object

Solution Approach 1:

The ceiling grid system is divided into modular T-Bar sections that can be independently replaced. The linear support element is a separate modular component that can be installed on existing T-Bars, allowing selective replacement of only the deteriorated sections rather than the entire ceiling grid system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The linear support element integrates multiple materials and functions: structural support components (metal T-Bar interfaces), lighting components (LED modules, optical elements), and aesthetic elements (diffusers, covers). This composite approach creates a unified assembly that simultaneously addresses structural, functional, and aesthetic requirements.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If conventional lighting fixtures are installed on ceiling grids, then illumination is provided, but installation and maintenance costs are high

Engineering Contradiction:
Improvelighting performanceVSAvoidinstallation cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The linear support element merges structural support, lighting, and aesthetic functions into a single integrated component. The LED lighting modules are directly mounted on the linear support element, eliminating the need for separate fixture installations and reducing overall system complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The linear support element serves multiple functions simultaneously: it provides structural support for ceiling panels, houses and mounts lighting modules, and offers aesthetic coverage through diffusers and covers. This multi-functionality reduces the number of separate components needed and simplifies installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If traditional ceiling grid arrangements are used, then basic support is provided, but adaptability for different lighting configurations is limited

Engineering Contradiction:
Improvelighting configuration flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The linear support element incorporates adjustable and reconfigurable features, allowing lighting modules to be positioned at different locations and orientations along the T-Bar. The modular design enables easy reconfiguration of lighting patterns to accommodate different spatial and functional requirements without replacing the entire system.

Inventive Principle:
Principle #15Dynamics

4Reliability

If ceiling grid systems are refurbished, then functionality is restored, but environmental impact increases due to waste

Engineering Contradiction:
Improvesystem functionalityVSAvoidwaste material
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The modular linear support element design enables selective replacement of only the deteriorated or obsolete components (lighting modules, specific T-Bar sections) while retaining functional T-Bars and ceiling panels. This selective replacement minimizes waste material and reduces the environmental impact of refurbishment activities.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS20220162853A1Configurable ceiling grid lighting assembly with t-bar mounted linear support elements
Publication Date: 2022.05.26 3LED INC
  • US20220162853A1 patent drawing
  • US20220162853A1 patent drawing
  • US20220162853A1 patent drawing

AI summary

The present disclosure generally relates to lighting assemblies, and more specifically, to a configurable modular lighting assembly for use within a ceiling grid system. The lighting assembly is easy to install and delivers lighting distributions tailored to optimally illuminate the surface ceiling panels as well as floors, walls and work surfaces below. The configurable modular ceiling grid lighting assembly comprises both standard ceiling grid components such as T-Bar, ceiling panels and suspension cables as well as novel linear support elements with integrated or removable optical assemblies and covering elements. When installed the ceiling grid lighting assembly provided further comprises ceiling panels that are held in-line, above, below or tilted relative to the existing ceiling grid plane and as such provide both aesthetically pleasing features and useful lighting distributions. Further embodiments illustrate how both appearance and lighting distributions can be controlled by selectively applying electrical power to individual light source channels.