Modular Cervical Spine Protection System with Elastic Head-Neck Connection

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Solution Overview

Problem

Conventional protection systems for sports and extreme activities often restrict movement, offer poor wearing comfort, and are not adaptable for everyday use, failing to provide adequate protection for the cervical spine and neck area.

Innovation Solution

A modular body protection system comprising a half-shell helmet, neck support, and elastic connection, allowing for freedom of movement while preventing extreme compression and acceleration, with a back protector option for additional spine protection, designed to be lightweight and versatile for various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional protection systems are used, then protection function is provided, but freedom of movement is restricted and wearing comfort deteriorates

Engineering Contradiction:
Improveprotection functionVSAvoidfreedom of movement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protection system is divided into separate modular components: a helmet, a neck support with collar element, and a back protector that can be worn independently or in combination. This segmentation allows users to select appropriate protection levels for different activities while maintaining freedom of movement in unprotected areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The neck support incorporates an elastic connection between the helmet and collar element that allows dynamic movement within safe limits. The elastic strap provides continuous protection while accommodating natural head movements, twisting, and pitching motions during normal activities and sports.

Inventive Principle:
Principle #15Dynamics

2Reliability

If conventional protection systems are used, then protection function is provided, but wearing comfort deteriorates due to large volume and bulk

Engineering Contradiction:
Improveprotection functionVSAvoidsystem volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By separating the protection system into discrete components (helmet, neck support, back protector), each element can be minimized in size for its specific function. The collar element wraps around the neck in a compact manner, and the back protector can be integrated into clothing, reducing overall system volume compared to bulky conventional systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The neck support utilizes a flexible collar element that conforms to the neck's natural shape and movement. The elastic connection allows the system to flex and move with the user rather than resisting movement, maintaining comfort while providing protection.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If conventional protection systems are used, then protection function is provided, but adaptability across different applications deteriorates

Engineering Contradiction:
Improveprotection functionVSAvoidapplication suitability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The modular protection system is designed to be universally applicable across multiple activities including extreme sports, everyday use, and work environments. Users can wear the components individually or in combination based on activity requirements, and the system can be integrated with various types of clothing and equipment, making it adaptable to diverse applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The elastic connection with controlled play allows the system to adapt to different movement patterns and activity intensities. The same neck support provides appropriate protection whether the user is engaged in high-impact sports or normal daily activities, automatically adjusting to the required level of freedom and protection.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the neck support covers the neck completely, then impact protection is improved, but freedom of movement deteriorates

Engineering Contradiction:
Improveimpact protectionVSAvoidfreedom of movement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The elastic connection between the helmet and collar element provides continuous protection while allowing dynamic movement. The elastic strap maintains contact and protection during normal activities while accommodating natural head movements, twisting, and pitching motions without restricting freedom of movement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The collar element is designed with specific dimensional parameters including a predetermined distance between edges that allows controlled movement. The elastic connection has optimized stretch characteristics that provide protection within normal movement ranges while permitting freedom of movement during normal activities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides effective impact protection, stabilizes the cervical spine, and enhances wearing comfort by allowing unhindered movement, making it suitable for both extreme sports and everyday use without compromising freedom of action.

Implementation Method 1

Forward pitching movements are first dampened and finally stopped by the elastic connection between the helmet and the neck support

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Backward pitching movements are mechanically limited by a pitch end stop

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 3

The introduction or redirection of force takes place exclusively in the back and/or shoulders, where there is sufficient muscle to absorb and dissipate the energy acting on the helmet

Methodology Applied
Scientific EffectEnergy absorption: Damping

Data Source

PatentEP3212022B1Modular body protection system for the cervical spine
Publication Date: 2019.12.18 RECARO HLDG
  • EP3212022B1 patent drawingFigure 1A~1B
  • EP3212022B1 patent drawingFigure 2A~2D
  • EP3212022B1 patent drawingFigure 3

AI summary

Modular body protection system (10) designed in particular to protect the cervical vertebrae region and the brain of a user (M), comprising: a helmet (12) which, when worn, covers at least the upper half of the head and the back of the head of the user (M), wherein the helmet (12) comprises a circumferential lower edge (50); a neck support (14) to cover the neck of the user (M); wherein the neck protection (14) comprises an arc-shaped shoulder/back element (40) and a collar element (38), wherein the shoulder/back element (40) is open at the front and further is adapted so as to be supported on the shoulders of the user (M), wherein the collar element (38) is open at the front and is adapted to cover and support the neck of the user (M), wherein the collar element (38) is, preferably rigidly, connected to the shoulder/back element (40), wherein the collar element (38) has an upper edge (52) which is designed to define, together with the bottom edge (50) of the helmet (12), a form fitting nod end-stop in a rear extreme position of the head in the event of a backward directed nodding movement of the head of the user (M); and an elastic connection (24) which connects the helmet (12) in a manually detachable manner to the neck protection (14) and is arranged and designed such that a forward-directed nodding movement (62) of the head is first damped and then stopped in a front extreme position of the head.