Modular EV Charging Head Assembly for Low-Complexity Parking Garages

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Solution Overview

Problem

The economic viability of equipping large parking garages and areas with charging infrastructure for electric vehicles is low due to expected low utilization and high downtimes relative to charged energy.

Innovation Solution

A modular charging system comprising spatially separate charging modules connected via a head assembly, each module featuring an electrical operating connection, charging connection, electrical interface, and measuring device to transmit electrical variables to the head assembly, thereby reducing technical complexity at individual charging points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a charging infrastructure is equipped in large parking garages and areas, then the need for sector coupling and control of charging processes is met, but the economic incentives are low due to low utilization and high downtimes

Engineering Contradiction:
Improvecharging process controlVSAvoidutilization rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The charging infrastructure is divided into modular charging modules that can be independently connected to a common head assembly. Each module can serve vehicles independently, and the modular design allows for flexible configuration and maintenance without shutting down the entire system, thereby maintaining high utilization rates while ensuring reliable charging process control.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple charging points are equipped in parking garages, then charging capacity is increased, but the technical complexity for each charging point increases

Engineering Contradiction:
Improvenumber of charging pointsVSAvoidtechnical complexity per charging point
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The head assembly serves as a universal component that can connect to and control multiple different charging modules. The standardized interface and common control unit allow the same head assembly to manage various types of charging modules, reducing the technical complexity at each individual charging point while enabling multiple charging points to be deployed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250065766A1Head Assembly for Connecting a Plurality of Spatially Separate Charging Modules, Charging Module and Charging System
Publication Date: 2025.02.27 SIEMENS AG
  • US20250065766A1 patent drawing
  • US20250065766A1 patent drawing
  • US20250065766A1 patent drawing

AI summary

Various embodiments of the teachings herein include charging modules for electrically charging an energy storage unit of an at least partially electrically driven transport machine. An example charging module includes: an electrical operating connection comprising two conductors to supply current to the charging module through the head assembly; an electrical charging connection comprising two conductors to electrically charge the energy storage unit using the charging module; an electrical interface comprising two conductors to transmit control signals; and a measuring device to measure an electrical variable and transmit a value of the measured electrical variable to the head assembly.