Modular Communications Chassis Staged Access Mechanism

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Solution Overview

Problem

The increasing demand for data center infrastructure due to cloud computing and edge devices leads to challenges in accessing and managing communications equipment and cables during installation, maintenance, and repair, resulting in time-consuming processes, increased risk of human error, and potential damage to equipment.

Innovation Solution

A modular high density communications chassis with a slidable carrier module and snap-fit mechanism, allowing staged access and cable management through a second track with first and second stage access fixing recesses, and a squeeze-release latching rail mechanism for secure and easy installation, maintenance, and repair without requiring special tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If communications equipment is densely packed in data centers to accommodate growth, then space utilization is improved, but access to equipment and cable management becomes difficult and time-consuming

Engineering Contradiction:
Improvecable densityVSAvoidequipment access
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The carrier module is divided into functional segments with cables routed through specific pathways (first cable opening for incoming cables, second cable opening for outgoing cables). This segmentation allows dense packing while maintaining organized cable management and easy access to specific equipment components without disturbing adjacent modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chassis serves as an intermediary structure that provides standardized tracks and mounting positions between the carrier module and the data center infrastructure. This intermediary framework enables dense arrangement of multiple carrier modules while maintaining uniform access points and cable routing paths, resolving the conflict between density and accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple adapters and cable segments are connected to achieve high density connections, then cable management capability is improved, but the risk of human error and equipment damage increases

Engineering Contradiction:
Improvecable management capabilityVSAvoidequipment safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Cables are pre-connectorized and pre-routed through the chassis tracks before the carrier module is installed. This preliminary preparation ensures proper cable positioning and connection alignment, reducing the risk of errors during installation and maintenance operations while maintaining high density connections.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The carrier module is designed with slidable mounting on tracks, allowing dynamic adjustment and easy removal of modules. This dynamic design enables maintenance personnel to access and replace individual carrier modules without disturbing adjacent connections, reducing the risk of human error and equipment damage during maintenance operations.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If special tools are used for installation and maintenance of densely packed equipment, then installation precision is improved, but the complexity and time required for maintenance increases

Engineering Contradiction:
Improveinstallation precisionVSAvoidmaintenance tool requirement
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The carrier module incorporates self-aligning features and standardized mounting interfaces that allow for tool-free or minimal-tool installation and removal. The module can be easily slid onto and off the tracks, and cables are pre-connectorized to engage automatically, eliminating the need for special installation tools and reducing maintenance complexity while maintaining high precision connections.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11160185B2Modular high density communications chassis
Publication Date: 2021.10.26 EZCONN
  • US11160185B2 patent drawing
  • US11160185B2 patent drawing
  • US11160185B2 patent drawing

AI summary

A modular high density communications chassis, comprising a chassis and slidable carrier module is provided. The chassis comprises a second track having a first and second stage access fixing recess and a sectional sliding mechanism having a moveable squeeze-release latching rail mechanism. The slidable carrier module comprises a push-pull tab and a snap-fit mechanism, and is slidably mounted to the second track and squeeze-release latching rail mechanism. The slidable carrier module is slidably mounted to the chassis vertically. The snap-fit mechanism is configured to secure and release the slidable carrier module in and from a first stage position when corresponding to the first stage access fixing recess, and in and from a second stage position when corresponding to the second stage access fixing recess, via pulling and pushing of the at least a push-pull tab, respectively, providing staged access to the slidable carrier module and staged management of the connector cables extending to and therefrom.