Modular Chassis Thermal Manager Airflow Control

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Solution Overview

Problem

Existing information handling systems face challenges in efficiently managing thermal conditions within their chassis, particularly in determining whether they have sufficient thermal management capabilities to handle the heat generated by components, which can lead to inadequate cooling and potential component failure.

Innovation Solution

The implementation of a thermal manager in the rear node of the information handling system that identifies airflow characteristics of the front node upon mating, determines the airflow rate, and sets the operating point of airflow control devices using an open-loop control methodology, combining airflow impedance curves and air volume-static pressure characteristics to ensure sufficient thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional thermal management methods are used in modular chassis, then the system can operate with simple thermal control, but the system cannot immediately determine thermal management capabilities leading to inadequate cooling

Engineering Contradiction:
Improvethermal management capability determinationVSAvoidtime to determine cooling sufficiency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-characterizing airflow properties of front nodes and pre-calculating thermal management capabilities before actual operation. When a front node is mated to the rear node, the thermal manager immediately has access to pre-stored airflow characteristics data, enabling instant determination of cooling sufficiency without waiting for empirical measurement or trial-and-error operation.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If modular chassis with multiple enclosures are used, then the system can be configured for specific uses, but thermal conditions become complex and difficult to manage

Engineering Contradiction:
Improvemodular configurationVSAvoidthermal management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the modular chassis into distinct front nodes and rear nodes, each with characterized airflow properties. The thermal manager segments the thermal management task by individually assessing each front node's airflow characteristics and matching them with appropriate rear node cooling capabilities, rather than treating the entire modular system as a single complex thermal zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies parameter changes by using airflow rate and airflow characteristics as key parameters to determine thermal management capability. The system varies and adjusts these airflow parameters based on the specific front node configuration mated to the rear node, enabling adaptive thermal management that simplifies complexity through parameter-based decision making.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If airflow control devices are operated at high speed to ensure cooling, then thermal management is effective, but energy consumption increases

Engineering Contradiction:
Improvecomponent temperature controlVSAvoidairflow control device energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the airflow control device operating speed variable rather than fixed at maximum. The thermal manager dynamically adjusts the airflow rate based on the determined thermal management capability and actual thermal conditions, operating the airflow control device at the minimum necessary speed to maintain components within the predetermined temperature range, thus optimizing the balance between temperature control and energy consumption.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for immediate determination of thermal management capabilities, ensuring that the chassis can effectively dissipate heat and maintain components within a predetermined temperature range, preventing overheating and component failure.

Implementation Method 1

obtains front node airflow characteristics for the front node; determines an airflow rate using, at least in part, the front node airflow characteristics

Methodology Applied
Scientific EffectAirflow characteristics:

Implementation Method 2

sets an operating point of the airflow control device based on the airflow rate using an open-loop control methodology

Methodology Applied
Scientific EffectOpen-loop control:

Implementation Method 3

ensuring that the chassis can effectively dissipate heat and maintain components within a predetermined temperature range

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS10779435B2System and method for thermal control in a modular chassis
Publication Date: 2020.09.15 DELL PROD LP
  • US10779435B2 patent drawing
  • US10779435B2 patent drawing
  • US10779435B2 patent drawing

AI summary

An information handling system includes a rear node that includes an airflow control device a thermal manager. The thermal manager identifies a front node mating event between the rear node and a front node; in response to the front node mating event: obtains front node airflow characteristics for the front node; determines an airflow rate using, at least in part, the front node airflow characteristics; and sets an operating point of the airflow control device based on the airflow rate.