Modular CO2 Liquefaction System for Blue Hydrogen Production

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Solution Overview

Problem

The generation of large amounts of carbon dioxide during the production of blue hydrogen poses an environmental pollution risk, necessitating a system for its collection and reuse without releasing it into the atmosphere.

Innovation Solution

A modular system for collecting and liquefying CO2, comprising a blue hydrogen reforming apparatus, a treatment module with multiple stages of compression and cooling, and a recovery unit, utilizing a refrigerant drive unit and sensors to optimize CO2 liquefaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If CO2 is released into the atmosphere during blue hydrogen production, then the production process can proceed without additional treatment equipment, but environmental pollution increases and carbon dioxide accumulates in the atmosphere

Engineering Contradiction:
Improveenvironmental pollutionVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent converts the harmful CO2 byproduct into a beneficial resource by implementing a recovery system that captures CO2 from the blue hydrogen production process and transforms it into liquid CO2 for industrial reuse, thereby eliminating environmental pollution while creating economic value

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a treatment module as an intermediary component between the blue hydrogen reforming apparatus and the recovery unit, which includes compression and cooling devices that facilitate the transformation of gaseous CO2 into liquid CO2 for storage and reuse

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a comprehensive CO2 collection and reuse system is implemented, then CO2 can be recovered and reused without releasing into the atmosphere, but the system requires large physical space and complex infrastructure

Engineering Contradiction:
ImproveCO2 release into atmosphereVSAvoidphysical space
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent divides the CO2 recovery system into modular components including a blue hydrogen reforming apparatus, a separate treatment module with compression and cooling devices, and a recovery unit, allowing for compact arrangement and flexible installation in limited spaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a nested configuration where the treatment module is positioned between the reforming apparatus and recovery unit, with compression devices and cooling devices integrated in a compact manner, and the recovery unit storing liquid CO2 in an efficient space-utilizing design

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the recovery and reuse of CO2 generated during blue hydrogen production, reducing environmental impact and requiring a compact physical footprint.

Implementation Method 1

a treatment module connected to the blue hydrogen reforming apparatus, and configured to perform predetermined treatment so that the pressure of the extracted CO2 is increased

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the temperature of the extracted CO2 is decreased

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

a recovery unit configured to store CO2 liquefied by the treatment module

Methodology Applied
Scientific EffectLiquefaction: Phase Change

Data Source

PatentUS20250283660A1System for collecting and reusing carbon dioxide by using blue hydrogen production
Publication Date: 2025.09.11 VICTEX CO LTD
  • US20250283660A1 patent drawing
  • US20250283660A1 patent drawing
  • US20250283660A1 patent drawing

AI summary

The present invention is directed to a system for collecting and reusing carbon dioxide during a blue hydrogen production process. There is provided a modular system for collecting and liquefying CO2, the modular system including: a blue hydrogen reforming apparatus configured to extract hydrogen and CO2 based on natural gas; a treatment module connected to the blue hydrogen reforming apparatus, and configured to perform predetermined treatment so that the pressure of the extracted CO2 is increased and the temperature of the extracted CO2 is decreased; and a recovery unit configured to store CO2 liquefied by the treatment module.