Modular Coil Arrangement for Rotating Components

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing coil arrangements for wireless electromagnetic energy transmission to rotating components are not flexible enough to accommodate various rotatable components, limiting their adaptability and efficiency.

Innovation Solution

A modular coil arrangement with a deformable carrier element and ferrite material, featuring a spiral coil design, adjustable length, and perforation/notch locations, allowing easy attachment and detachment for precise fitting around rotating components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-length coil arrangement is used, then the structure is simple, but it cannot adapt to various rotatable components of different sizes

Engineering Contradiction:
Improveadaptability to various rotatable componentsVSAvoidcoil arrangement structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coil arrangement is divided into multiple individual coils that can be selectively used. Each coil is independently attachable to the carrier element, allowing the system to be configured with different numbers and arrangements of coils to match various component circumferences, thereby achieving adaptability without requiring a completely different structure for each application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coil arrangement transitions from a fixed static structure to a dynamic configurable system. The carrier element allows coils to be attached and detached in different positions and configurations, enabling the same basic structure to adapt dynamically to different rotatable component sizes and shapes.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If an endless coil arrangement is used, then flexibility and ease of attachment are improved, but the length cannot be precisely adapted to specific component circumferences

Engineering Contradiction:
Improveease of attachmentVSAvoidlength adaptation precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The endless coil arrangement is segmented into individual coils with defined start and end points. This segmentation allows precise adaptation by selecting and attaching only the necessary number of coils to match the specific circumference of the target component, while maintaining the ease of attachment provided by the modular carrier element design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the coil arrangement can be optimized for different purposes. The modular design allows specific local configurations of coils to be selected and attached to match the local requirements of different rotatable components, achieving both ease of operation and precise length adaptation.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If multiple coils are connected in series, then the energy transmission efficiency is improved, but the complexity of connection and detachment increases

Engineering Contradiction:
Improveenergy transmission efficiencyVSAvoidconnection complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The coil system is segmented into modular units that can be connected in series to improve energy transmission efficiency when needed, while also allowing individual coils to be independently attached or detached. This modular segmentation reduces connection complexity compared to a fully integrated system, as each coil can be handled as a separate unit with standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and flexible wireless electromagnetic energy transmission to rotating components by allowing precise adaptation to curved surfaces, minimizing unbalance and facilitating easy installation and maintenance.

Implementation Method 1

device for the wireless electromagnetic transmission of energy with a transmitter unit and a receiver unit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The ferrite material easily permits efficient transmission of energy. The ferrite material directs, amplifies and/or screens the magnetic field.

Methodology Applied
Scientific EffectMagnetic field guidance and amplification: Magnetic Field

Data Source

PatentUS11715978B2Coil arrangement and device for the wireless electromagnetic transmission of energy
Publication Date: 2023.08.01 WURTH ELEKTRONIK EISOS
  • US11715978B2 patent drawing
  • US11715978B2 patent drawing
  • US11715978B2 patent drawing

AI summary

A coil arrangement for the wireless electromagnetic transmission of energy includes a carrier which forms a main direction of extent. On the carrier element, are attached in succession in the main direction of extent and connected to one another. The carrier element comprises a ferrite material and at least one desired parting location which is designed as a perforation and/or notch arrangement. The coil arrangement can be easily adapted in a flexible way to a rotatable component and attached thereto. This makes easy wireless electromagnetic transmission of energy possible.