Modular Cold Room Panels with Multi-Axis Connectors

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Solution Overview

Problem

Existing modular construction assemblies for cold rooms rely on structural frames and additional elements for stability, which can complicate and lengthen the assembly process, and may not provide sufficient durability and thermal insulation.

Innovation Solution

A modular construction assembly using multi-axis connectors to securely attach wall and ceiling panels without additional structural frames, employing multi-layer penetration means and corner profile elements to create a sturdy, thermally insulated, and stable free-standing structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If structural frames with posts and beams are used to support modular construction units, then stability and durability of the construction assembly is improved, but device complexity and assembly time increase

Engineering Contradiction:
ImprovestabilityVSAvoidcomplexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes the traditional structural frame (posts and beams) from the construction assembly, extracting only the essential load-bearing function and integrating it directly into the modular wall and ceiling panels. This eliminates the need for separate frame elements while maintaining structural stability through the inherent strength of the insulated panels and their interlocking connection system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the structural support function with the wall and ceiling panel elements themselves. The insulated panels are designed to bear loads and connect to each other directly, merging the previously separate functions of framing and cladding into a unified system that reduces complexity while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

2Duration of action of stationary object

If structural frames with multiple connection elements and lock mechanisms are used, then durability of the construction assembly is improved, but assembly time and productivity decrease

Engineering Contradiction:
ImprovedurabilityVSAvoidassembly time
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The construction assembly is divided into discrete modular units (wall panels and ceiling panels) that are pre-fabricated with integrated connection features. Each module is self-contained with built-in connection elements, allowing for rapid assembly through simple interlocking without requiring multiple separate connection operations or complex lock mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular panels are designed with self-connecting features that enable the panels to join together through their own integrated connection systems. The panels inherently provide their own structural support and connection capabilities, eliminating the need for additional frame elements and complex assembly procedures, thereby reducing assembly time while maintaining durability.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If additional structural elements such as frame elements are used for carrying and supporting wall and ceiling elements, then stability is improved, but the number of components and device complexity increase

Engineering Contradiction:
ImprovestabilityVSAvoidnumber of components
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The insulated wall and ceiling panels are designed to perform multiple functions simultaneously: they provide thermal insulation, serve as cladding, and act as structural load-bearing elements. This multi-functionality eliminates the need for separate frame elements, reducing the total number of components while maintaining the stability required to support the construction assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3430211B1Construction assembly in the form of free-standing cold rooms comprised of modular construction units
Publication Date: 2020.05.13 KINGSPAN YAPI ELEMANLARI AS
  • EP3430211B1 patent drawingFigure 1
  • EP3430211B1 patent drawingFigure 2
  • EP3430211B1 patent drawingFigure 3

AI summary

The present invention relates to a construction assembly in the form free-standing cold rooms comprised of modular construction units. The present invention more particularly relates to construction assembly (11) comprising a plurality of modular construction units in the form of wall panels (12) and ceiling panels (13), said wall panels (12) and ceiling panels being configured to extend at least in a first direction and in a second direction to create a closed construction assembly (11) in the manner that said ceiling panels (13) are configured to cover top of a four-sided closed construction assembly (11).