Modular Structural Components for Climate-Resilient Building Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional prefabricated building systems face material wastage, high costs, and limited recyclability due to one-size-fits-all designs that do not account for environmental considerations such as floodplains or earthquake zones, leading to compromised structural integrity.

Innovation Solution

A system of preconfigured structural components with customizable connection brackets, beams, and lining tiles, utilizing AI for optimal material utilization and environmental susceptibility analysis, allowing for bespoke architectural elements and enhanced structural resilience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional prefabricated building systems use one-size-fits-all designs, then manufacturing is simplified, but material wastage increases and environmental considerations are ignored

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmaterial wastage
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The building system is divided into modular components (connection brackets, beams, lining tiles) that can be independently manufactured in standardized sizes and then assembled in various configurations. This segmentation allows standardized manufacturing processes while enabling customized building designs, thereby reducing material wastage compared to custom-manufactured one-size-fits-all systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection brackets are designed with multiple aperture positions and orientations that can accommodate different beam lengths and angles. This universal connection system allows the same bracket design to serve multiple functions and configurations, reducing the need for custom-manufactured components and minimizing material wastage while maintaining manufacturing simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If conventional prefabricated building systems use standardized designs, then production costs are reduced, but structural integrity in environments susceptible to extreme natural events is compromised

Engineering Contradiction:
Improveproduction costVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The connection brackets incorporate adjustable aperture positions and orientations that can be dynamically configured based on environmental susceptibility assessments. This dynamic adaptability allows the same standardized bracket design to be optimized for specific locations (e.g., floodplains, earthquake zones), maintaining structural integrity while keeping production costs low through standardized manufacturing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows local customization of connection configurations based on environmental conditions. Different aperture arrangements and beam orientations can be selected for specific locations within the building, enabling tailored structural responses to local environmental hazards while maintaining overall standardized design and manufacturing processes.

Inventive Principle:
Principle #3Local quality

3Productivity

If conventional prefabricated building systems use fixed-size components, then manufacturing is streamlined, but adaptability to bespoke architectural elements and environmental considerations is limited

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoiddesign adaptability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The building system is segmented into standardized modular components (connection brackets, beams, lining tiles) that can be manufactured efficiently in fixed sizes. These segments can then be组合 in various configurations to create bespoke architectural designs, maintaining manufacturing efficiency while achieving design adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection brackets serve as nested templates that can accommodate multiple beam configurations and architectural variations within their aperture arrangements. This nesting capability allows fixed-size components to create flexible, customized building designs, maintaining manufacturing efficiency while enhancing design adaptability.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Device complexity

If conventional prefabricated building systems do not consider environmental susceptibility, then design process is simplified, but ability to withstand extreme natural events is reduced

Engineering Contradiction:
Improvedesign process complexityVSAvoidvulnerability to extreme natural events
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system incorporates preliminary environmental susceptibility assessment as a standard step in the design process. Connection bracket configurations and beam orientations are predetermined and optimized for specific environmental conditions (floodplains, earthquake zones) before manufacturing. This preliminary action integrates environmental consideration into the design process without significantly increasing complexity, while improving vulnerability to extreme natural events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The design process incorporates feedback mechanisms that consider environmental susceptibility data to optimize connection configurations. Environmental information feeds back into the design selection process, enabling tailored structural responses to extreme natural events while maintaining a streamlined design process through automated or standardized feedback integration.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250356069A1System of Preconfigured Structural Components and Method for Assembly of the Same Adaptable for Environments Susceptible to Climate Change
Publication Date: 2025.11.20 X FRAME PTY LTD
  • US20250356069A1 patent drawing
  • US20250356069A1 patent drawing
  • US20250356069A1 patent drawing

AI summary

A system and method for architecturally designing and manufacturing building structures customized for environments vulnerable to extreme weather events or other natural phenomena. The method includes determining an environmental susceptibility of a proposed building location, designing building components factoring in geographical and climate-related features, manufacturing the building components, and assembling the building structure in a manner better configured to resist extreme weather or natural events.