Modular Compressor Manifold Assembly for Uniform Parallel Refrigeration
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Solution Overview
Problem
Existing refrigeration systems with compressors arranged in a parallel configuration result in a complex and non-uniform configuration, making it difficult and time-consuming to add or remove components, such as compressors, due to the complex configuration of compressors, piping, and non-uniform components.
Innovation Solution
A modular compressor manifold assembly with suction and discharge manifold modules, where compressors are mounted on a manifold with integrated conduits and support blocks, allowing for easy attachment and detachment of compressors and reducing the number of pipes and connections, while providing structural support and uniformity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If compressors are arranged in a parallel configuration with separate piping, then each compressor can operate independently, but the system configuration becomes complex and non-uniform
Solution Approach 1:
The patent combines multiple compressors with their associated suction and discharge piping into a single integrated manifold assembly. The manifold serves as a common header that collects suction from multiple compressors and directs discharge to a single outlet, merging what were previously separate piping systems into one unified structure.
Solution Approach 2:
The manifold assembly serves multiple functions simultaneously: it acts as a suction header, discharge header, structural support frame, and alignment fixture for compressors. This multi-functional design eliminates the need for separate support structures and simplifies the overall system configuration.
2Reliability
If non-uniform components are used in the refrigeration system, then specific performance requirements can be met, but adding or removing compressors becomes time-consuming and difficult
Solution Approach 1:
The manifold assembly is designed with modular characteristics where compressors can be individually added or removed from the assembly. The standardized mounting interfaces and uniform component design allow for easy segmentation and reconfiguration of the system without affecting other components.
Solution Approach 2:
The patent employs uniform components throughout the manifold assembly, including standardized mounting brackets, consistent piping dimensions, and identical connector types. This homogeneity allows any compressor to be interchangeably added or removed without requiring custom fabrication or complex reconfiguration.
3Reliability
If a complex configuration of compressors and piping is used, then system functionality is achieved, but installation and maintenance time increases
Solution Approach 1:
The patent combines multiple compressors with their associated suction and discharge piping into a single integrated manifold assembly. The manifold serves as a common header that collects suction from multiple compressors and directs discharge to a single outlet, merging what were previously separate piping systems into one unified structure.
Solution Approach 2:
The manifold assembly acts as an intermediary component that simplifies the connection between multiple compressors and the rest of the refrigeration system. Instead of creating separate piping runs from each compressor to the condenser and evaporator, the manifold provides a centralized interface that reduces installation complexity and maintenance time.
Data Source
AI summary
The present application provides a compressor manifold assembly. The compressor manifold assembly may include a suction manifold with a number of suction manifold modules, a discharge manifold with a number of discharge manifold modules, and a number of compressors positioned on the suction manifold and the discharge manifold.