Modular Utility Conduit System with Removable Divider Brackets

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Solution Overview

Problem

Utility conduit systems face challenges in customization and organization, particularly in open floor plans without interior walls, where they need to efficiently route and protect electrical or optical conductors while allowing for flexibility and separation of different types of conductors.

Innovation Solution

A modular utility conduit system with a base and removable components such as universal mounting brackets, by-pass units, and divider brackets that can be customized to fit specific locations, allowing for adjustable orientations and separation of conduits, enabling flexible installation and separation of different types of conductors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed conduit system is used, then installation is simple, but adaptability to different locations and customization options are limited

Engineering Contradiction:
ImprovecustomizationVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The conduit system is divided into modular components including base units, divider brackets, by-pass units, and universal mounting brackets that can be independently selected and assembled. Each component serves a specific function and can be combined with others to create customized conduit configurations for different installation locations and conductor routing requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The universal mounting bracket is designed to accommodate multiple orientations and mounting configurations, allowing the same component to serve different functions in various locations. The bracket can be installed in multiple orientations and works with different base configurations, providing versatility without requiring multiple specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If conductors are routed without separation, then installation is faster, but organization and protection of different types of conductors are compromised

Engineering Contradiction:
Improveinstallation efficiencyVSAvoidconductor interference
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The conduit channel is segmented into multiple separate conduits using divider brackets that can be installed within the base unit. This segmentation allows different types of conductors (power, data, communication) to be routed in separate channels, preventing interference while maintaining an organized and protective enclosure for each conductor type.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a customizable conduit system with multiple components is used, then adaptability and organization are improved, but installation complexity and time increase

Engineering Contradiction:
ImprovecustomizationVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The modular components are pre-designed and pre-configured with standardized interfaces and attachment mechanisms. The divider brackets, by-pass units, and mounting brackets are manufactured with predetermined geometries that facilitate quick assembly, reducing the time required for customization during installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Multiple functional components are combined into integrated assemblies where the divider bracket and mounting features are unified in single components. This merging reduces the number of separate parts that need to be handled and assembled, streamlining the installation process while maintaining customization capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11223186B2Utility conduit system
Publication Date: 2022.01.11 HUBBELL INC
  • US11223186B2 patent drawing
  • US11223186B2 patent drawing
  • US11223186B2 patent drawing

AI summary

A utility conduit system includes a base having a bottom wall, a first side wall extending from the bottom wall, and a second side wall extending from the bottom wall at least partially defining a channel. Various components can be removably positioned in the base to customize the utility conduit system for a given location. Some components can include a universal mounting bracket, a by-pass unit, and a divider bracket.