Modular Electrical Connector With Replaceable Coaxial Terminals

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Solution Overview

Problem

Existing electrical connection devices have fixed specifications that cannot adapt to various testing scenarios and cannot be repaired when internal parts are damaged, leading to inefficiencies and unnecessary replacements.

Innovation Solution

A modular electrical connection device with replaceable components, including a housing, cable module, and cable terminals, allowing for customization of coaxial cables based on impedance and length to meet specific application needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed specification electrical connection devices are used, then manufacturing and design are simplified, but adaptability to different testing scenarios and repairability are reduced

Engineering Contradiction:
Improveadaptability to testing scenariosVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrical connection device is divided into multiple detachable modules: housing, cable module, and cable terminals. Each module can be independently replaced or configured based on testing requirements, enabling adaptability without redesigning the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The standardized interface design allows the same housing to accommodate different cable modules and cable terminals, creating a universal platform that can perform multiple testing functions through module substitution rather than device-specific design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of repair

If fixed specification electrical connection devices are used, then device complexity is reduced, but repairability when internal parts are damaged is eliminated

Engineering Contradiction:
ImproverepairabilityVSAvoiddevice structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

By segmenting the device into replaceable modules (cable module, cable terminals, housing), internal parts that become damaged can be individually replaced without replacing the entire device, directly improving repairability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design enables damaged components to be discarded and replaced with new or refurbished modules, while functional modules can be recovered and reused in different configurations, reducing waste and repair costs.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS20250392072A1Modular electrical connection device
Publication Date: 2025.12.25 SINBON ELECTRONICS
  • US20250392072A1 patent drawing
  • US20250392072A1 patent drawing
  • US20250392072A1 patent drawing

AI summary

The present invention relates to a modular electrical connection device comprising a male connector and a female connector, the male connector and the female connector each have a respective cable module in a housing, the cable module comprises multiple cable terminals and a fixing base for fixing the cable terminals, each cable terminal comprises a terminal head and a coaxial cable, wherein the terminal heads are fixed to the fixing base respectively, and the coaxial cable is capable of transmitting single-ended or differential-pair signals. The cable terminals for transmitting single-ended or differential signals are modularized together with the fixing base. The fixing base, the terminal head and/or the coaxial cable can be individually replaced to meet the needs of various application scenarios or terminal usage requirements.