Modular Connector Track and Aperture Layout for Interchangeable Assembly

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Solution Overview

Problem

Existing connector technologies are difficult to use, expensive, hard to manufacture, lack durability, and are non-modular, non-interchangeable, and non-combinable, limiting their ability to connect various components efficiently.

Innovation Solution

A connector with a patterned surface and primary track that includes surface aperture patterns to receive protruding elements, allowing for modular connections and interchangeability with various components, and the ability to form channels for enhanced compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing connector technologies are used, then connection functionality is provided, but ease of use deteriorates and manufacturing cost increases

Engineering Contradiction:
Improveease of useVSAvoiddifficulty to manufacture
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The connector is divided into modular components including a body portion with aperture patterns, connection elements with protrusions, and track systems. This segmentation allows each component to be manufactured independently using optimized processes while enabling easy assembly and interchangeability of different connector types.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector body incorporates multiple aperture patterns and track configurations that can accommodate various connection elements and component types. This universal design allows a single base connector to serve multiple functions and connect different modular components, improving ease of use without requiring complex specialized manufacturing for each variant.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If existing connector technologies are used, then connection is achieved, but interchangeability and modularity deteriorate

Engineering Contradiction:
Improvemodular compatibilityVSAvoiddurability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The connector system uses segmented modular components where the body portion, connection elements, and tracking mechanisms can be independently manufactured and assembled. This modular architecture enables different components to be interchanged while maintaining reliable connections through standardized interface features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the connector have specialized local properties optimized for their specific functions: aperture patterns provide precise positioning, protrusion features provide secure engagement, and track systems provide guided movement. These localized quality enhancements ensure durability at each interface while maintaining overall modular versatility.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If existing connector technologies are used, then basic connection is provided, but adaptability to various components deteriorates

Engineering Contradiction:
ImproveinterchangeabilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector body incorporates multiple aperture patterns and track configurations that can accommodate various connection elements and component types. This universal design allows a single base connector to serve multiple functions and connect different modular components, improving adaptability without proportionally increasing overall structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connector design features nested functional elements where connection elements with protrusions fit within aperture patterns, and tracking mechanisms operate within defined channels. This nesting approach allows multiple functional features to be integrated in a compact arrangement, enhancing versatility while controlling structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11566664B2Connector
Publication Date: 2023.01.31 REV ROBOTICS LLC
  • US11566664B2 patent drawing
  • US11566664B2 patent drawing
  • US11566664B2 patent drawing

AI summary

A connector and associated system. In a first aspect, the connector comprises a patterned surface and a primary track. The patterned surface comprises a surface aperture pattern that is configured to receive at least one protruding element, the protruding element being configured to connect the connector to a first modular component. The primary track is connected to the patterned surface. The primary track can slidably engage a protruding element of a second modular component, thereby connecting the first modular component and the second modular component. In a second aspect, a system can comprise the connector, the first modular component and the second modular component.